Sanitation and HACCP Monitoring with the LIGHTNING MVP BioControl Systems, Inc.
MVP ATP Sampling Device Plunger Swab tip and Test Tube Base chamber
MVP pH & Temperature Probes MVP pH/Temp Probe ISFET (Ion Sensitive Field Effect Transistor) Technology Non-glass, ideal for in-plant usage Non-breakable 3 buffer calibration MVP Temperature Probe Stainless steel standard thermometer -20°C to 105° C Single point calibration
MVP Conductivity Probe Measures both conductivity and concentration
What is Conductivity? Conductivity is the measurement of the electrolytes in a solution. The conductivity Probe contains a sensor with two metal electrodes that are exactly 1.0 cm apart and protrude into the liquid sample. A constant voltage is applied across the electrodes. An electrical current flows through the sample due to this voltage and is proportional to the concentration of dissolved ions in the water - the more ions, the more conductive resulting in a higher electrical current.
What is Concentration? Concentration is the measure of how much of a given substance there is mixed with another substance. substance Conductivity is directly proportional to the chemical concentration in liquids. It is a more accurate measurement of chemical concentration then chemical strips or titration.
MVP Conductivity Probe Measures both conductivity and concentration 0-100,000 microSiemens (S) ,000 parts-per-million (ppm) Concentration parameter reads sanitizers and cleansers Measures temperature (0° C – 100° C) Specifications: 4-graphite electrode cell design, epoxy body Single calibration point Automatic temperature compensation
MVP Conductivity Probe Calibration Before use the MVP must be calibrated close (within +/ %) to the expected value of the sample for both conductivity and concentration/ppm. Conductivity: Take reading of sample. Purchase conductivity standard closest to that value and recalibrate. Concentration/ppm: Take reading of water blank (from source that will be used to dilute chemicals). Purchase conductivity standard closes to that value and recalibrate.
Establishing Test Points for MVP Conductivity/PPM Conductivity Establish test point names Concentration/ppm: Establish chemical standards (up to 99) These are standards against which each concentration/ppm reading will be compared I.e. Quats at 200 ppm; Quats at 400 ppm; Quats at 800 ppm, etc. Measure water blank and “ideal chemical standard” to calibrate Establish test point names
Concentration demonstration
What is LIGHTNING MVP? Unique multi-parametric system to monitor and validate both: Cleaning and sanitation effectiveness ATP (surface and liquids/CIP) Concentration (ppm) of sanitizers and cleansers HACCP process controls pH Temperature Conductivity
Why multiple parameters? Single method for monitoring both sanitation and HACCP Consistency of data and test methods Data centralized allowing analysis and trending of multiple parameters for expanded insight into processes Accuracy of results All data automatically logged Single-step upload to PC Cost savings Single instrument purchase One unit to maintain and handle
LIGHTNING MVP System System contains four integral components MVP Instrument MVP Sampling Devices (ATP, Conductivity, Concentration, Temperature, pH) Calibration Set or Calibration Protocol PC software and instrument firmware Each has been engineered to exacting specifications Ensure maximum sensitivity and repeatability Minimize environmental factors: Sanitizers, Humidity, Vibration, Temperature
LIGHTNING MVP System Performance verification and calibration offer user enabled quality controls: Maintain the integrity of testing program Ensure the proper performance of sampling devices and instrument The LIGHTNING MVP system offers: Positive Controls Calibration for all sampling devices ATP, Concentration/ppm, pH, Temperature, Conductivity Controls are an integral part of HACCP, GMP’s and ISO requirements
One Report Single database stores, manages, and integrates results LIGHTNING MVP TRAX software is easy-to-use for simple trending to complex analysis of multiple indicators LIP program Summarizes performance of each plant in a corporate report Provides benchmarking between plants and industry at large
MVP TRAX Software Powerful, yet simple-to-use Transfer results at the push of a button Allows trending and analysis of individual measurement parameters Analyze and integrate data from multiple indicators which allows users to identify potential cause/effect relationships
LIP Program LIGHTNING Index Proficiency (LIP) service exclusively available to LIGHTNING customers Corporate report comparing all plants Plant-level analysis of monthly performance By product line By test point By surface type