Team 16: The Chemies It’s not easy being green Dave JankeMike Hall Briley LambertLaura Hamilton
Outline Project Overview Design Decisions Issues & Obstacles Our Design Conclusions Acknowledgments Questions
Project Overview Design a pilot plant to produce poly( - hydroxybutyrate), a biodegradable polymer.
Why Choose PHB? Unique Timely Interesting Chemistry
Our Design - PFD
Design Decisions Agitated Bubble Tank Reactor
Design Decisions Membrane Separator Remove first catalyst
Design Decisions Static mixer/PFR Reduce costs Improve heat transfer
Issues & Obstacles Lack of property data Overcome by: Estimation techniques Residence time in the reactor Overcome by: Using bubble tank design Reactor sizing: Gas hold up & mixing Overcome by: Research Cost of catalyst #2 Overcome by: Creative chemistry Overcome by: Creative chemistry
Our Design - PFD
Our Design – P&ID
Our Design – Layout
Our Design - Economics Not directly cost competitive with polypropylene Similar in cost to some other bioplastics Knowledge gained from pilot plant should drive price down
Conclusions In real life, you never have all the data! Scheduling & teamwork are vital New, innovative processes are interesting, but very difficult to design Our process has potential, but is not currently viable
Acknowledgments Dr. Geoffrey Coates, Cornell Charles E. Bell Prof. Aubrey Sykes Prof. Jeremy VanAntwerp
Questions?