1 David Sabatini Civil Engineering & Environmental Science Institute for Applied Surfactant Research The University of Oklahoma Norman, OK Surbec-ART Environmental,

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Presentation transcript:

1 David Sabatini Civil Engineering & Environmental Science Institute for Applied Surfactant Research The University of Oklahoma Norman, OK Surbec-ART Environmental, LLC Surfactant Associates, Inc Surfactant Enhanced Subsurface Remediation

2 Chemistry, chemical engineering, environmental engineering Founded 1986; twenty industrial sponsors Skey's Fundamental and applied surfactant research – consumer products, environmental technologies, chemical processes

3 Founded in 1996 Dr. Joseph Suflita ( Microbiology ) Dr. Robert Knox ( Civil Engineering / GW Hyrdology ) Dr. Jeffrey Harwell ( Chemical Engineering ) Dr. David Sabatini ( Civil / Environmental Engineering ) Professors in front of the Starkey's Energy Center

4 Outline  Problem / Surfactant Solution  Surfactant Fundamentals  Economic Factors  Design Factors  Field Results: Overview Future Directions

5 Groundwater Flow Equilibrated Plume Bio-Attenuated Plume Surfactant DNAPL Storage Tank Problem / Approach

NAPL is Trapped by “Capillary Forces” High o/w interfacial tension makes the oil immobile. NAPL Low water solubility s to 1000s of flushings (years) to dissolve oil. 6

7 How do surfactants help? Two mechanisms Solubilization: “micelles” added to the ground water increase the contaminant removal rate. Mobilization: low interfacial tensions between the NAPL and the ground water release NAPL from pores. Faster, but potential for vertical migration.

8 Outline  Problem / Surfactant Solution  Surfactant Fundamentals  Economic Factors  Design Factors  Field Results: Overview Future Directions

9 Monomer Surfactant Fundamentals  Surface Active Agent  Hydrophilic head; hydrophobic tail  Above CMC form aggregates – micelles Monomer Micelle Rosen, M. Surfactants and Interfacial Phenomena. 2 nd ed. Wiley, Pope, G. and Wade, W. “Lessons from Enhanced Oil Recovery for Surfactant-Enhanced Aquifer Remediation.” in Sabatini et al. Surfactant Enhanced Subsurface Remediation: Emerging Technologies. ACS Symposium Series 594, Sabatini et al. “ Surfactant Selection Criteria for Enhanced Subsurface Remediation." in Brusseau et al. Innovative Subsurface Remediation. ACS Symposium Series 725, 1999.

10 Solubilization Increases NAPL Removal Rate by Water Surfactant micelles increases oil solubility; more NAPL extracted than possible with water alone

11 Surfactant adsorption lowers oil/water IFT NAPL Dense monolayer lowers interfacial energy.

12 Droplet is mobilized, begins to flow. NAPL

13 Phase Scan: IFT / Solubilization Monomer Organic Contaminant Micelle n Winsor Type I, III and II phases n Solubilization enhancement maximum, IFT minimum -- Type III n Type I to III boundary – solubility enhanced, IFT reduced versus “micelles”

14 Column Comparison

15 Outline  Problem / Surfactant Solution  Surfactant Fundamentals  Economic Factors  Design Factors  Field Results: Overview Future Directions

16 Economics  Surfactant costs significant At 4 to 8 wt %, likely highest individual cost  Maximize extraction efficiency  Regenerate / reinject surfactant When using more than 1.5 to 3 pore volumes  Properly designed, economical As low as: $ / yd 3 (LNAPL); $ / yd 3 (DNAPL)

17 Maximize Extraction Efficiency  Solubility enhancement increases As interfacial tension (IFT) decreases (as described by Chun Huh relationship)  Vertical migration increases As IFT decreases (below a critical IFT)  Optimal surfactant system Maximizes solubility while mitigating vertical migration – supersolubilization Sabatini, Knox, Harwell, and Wu. “Integrated Design of Surfactant Enhanced DNAPL Remediation: Effective Supersolubilization and Gradient Systems.” J. of Contaminant Hydrology. 45(1), 2000,

18 Surfactant Regeneration / Reuse  Surfactant hindrances – Foaming, emulsions  Hydraulic control Over-pumping / dilution – MEUF reconcentration n Surfactant-reduced partitioning / stripping n Regeneration / reuse can be critical to surfactant selection n Sabatini, Harwell, Hasegawa, and Knox. “Membrane Processes and Surfacant-Enhanced Subsurface Remediation: n Results of a Field Demonstration.” Journal of Membrane Science. 151(1), 1998,

19 Outline  Problem / Surfactant Solution  Surfactant Fundamentals  Economic Factors  Design Factors  Field Results: Overview Future Directions

20 Design Factors  Contaminant Distribution  Site Hydrogeology: Heterogeneities, sweep efficiency (polymers, foam)  Modeling Is Critical How will the system respond Tracer Tests -- verification  Scaleup Approach Batch, column, sand tank (?), field scale – tracer test, pilot-scale test

21 Site Modeling (Dover AFB) n Low permeability soils, interbedded silts and sands n Vertical circulation  by line drive n Recirculated surfactant days n AMA/IPA surfactant 0 12’

22 Design Factors  Surfactant Chemistry is Critical! Maximize efficiency / regeneration -- economics Avoid formation of precipitate, coacervate, liquid crystals – phase separation (salinity / temperature) Avoid significant sorption (geology, gw chemistry) Avoid super-high viscosities Avoid density gradients Consider environmental factors: biodegradability, metabolites, aquatic toxicity AVOID FAILURE!! Sabatini, Knox, Harwell, and Wu. “Integrated Design of Surfactant Enhanced DNAPL Remediation: Effective Supersolubilization and Gradient Systems.” J. of Contaminant Hydrology. 45(1), 2000,

23 Design Factors Sabatini, Knox, Harwell, and Wu. “Integrated Design of Surfactant Enhanced DNAPL Remediation: Effective Supersolubilization and Gradient Systems.” J. of Contaminant Hydrology. 45(1), 2000,  Optimizing surfactant formulation Maximize efficiency while optimizing viscosity / density / interfacial tension Tradeoff between parameters Temperature, salinity, geology sensitive

24 Outline  Problem / Surfactant Solution  Surfactant Fundamentals  Economic Factors  Design Factors  Field Results: Overview EPA: www. Future Directions

25 EPA Summary -- Sites  Summary of 46 sites ( to be posted at in several months) Funding: 2/3 federal, 1/3 state Contaminant: 1/3 chlorinated, 1/3 fuel hydrocarbons, 1/6 mixed Flushing agent: 3/4 used surfactants Depth: 1/4 – 10 to 25 ft; 1/2 – 25 to 50 ft Size: 10,000 ft 3 – 13% (not specified – 30%)

26 Gary Pope, University of Texas

27 Hill AFB (3) UST Site Tinker AFB (2) Coast GuardAlameda, NAS Spartan Chem. Dover AFB McClellan AFB DNAPLLNAPL Twelve Field Studies Golden Site

28 Hill AFB – Solubilization / Mobilization n Sandy gravel formation; jet fuel / chemical disposal pits n Solubilization: 10 PVs of Dowfax 8390 (4.3 wt%); > 95% surfactant recovery n 40 to 50 % contaminant removal n Mobilization: 6.6 PVs of AOT (2.2 wt%), Tween 80 (2.1 wt%), CaCl2 (0.43 wt%) – MPM / Supersolubilization n 85 to 95% contaminant removal n Knox et al. “Field Demonstration of Surfactant Enhanced Solubilization and Mobilization at Hill Air Force Base, UT.” In Innovative Subsurface Remediation. Brusseau et al., eds. ACS Symposium Series 725, 1999,

29 Integrated SESR / above ground treatment – reuse LNAPL: Toluene, TPH Formation permeability less than 1 ft/d (0.15 gpm/well) 8 PVs of 4 wt% Dowfax 8390 Demonstrated surfactant recovery and “regeneration” for reinjection TPH Breakthrough in Recovery Wells Tinker AFB – Separations l n Sabatini, Harwell, Hasegawa, and Knox. “Membrane Processes and Surfacant-Enhanced Subsurface Remediation: n Results of a Field Demonstration.” Journal of Membrane Science. 151(1), 1998,

30 Tinker AFB -- Unit Dimensions

31 n DNAPL: TCA, TCE, DCE, DCA  Supersolubilization – 6 PVs of 5% Dowfax 8390, 2% AMA  Test goal: >95% removal  Cores: pre – 40,000 ppm  Recycled and reinjected surfactant Alameda site Alameda Point NAS – Supersolubilization

32 n 98% DNAPL removal (pre- versus post- cores / PITTs) n 50-80% reduction in groundwater concentrations n Levels achieved in 6 pore volume or 18 days n Surfactant regenerated and reinjected n Predicted full scale (60,000 ft 2 ) cost 1/3 P&T TCA +TCE Breakthrough at Recovery Wells Alameda Point (cont)

33 Subsurface Remediation  Can optimize surfactant system Maximize extraction efficiency  Can reuse surfactant systems Regeneration, re-concentration, approval  System can be economically viable Mass removals of 90 – 99%; economically competitive

34 Outline  Problem / Surfactant Solution  Surfactant Fundamentals  Economic Factors  Design Factors  Field Results: Overview Future Directions

35 Future Directions  Coupling technologies Biopolishing, chemical oxidation  Low surfactant approach Especially LNAPLs – mobilization  Surfactant alternatives More efficient, robust, economical systems  Higher EACN oils (e.g., coal tar) Surfactant branching, temperature

36 Source Dissolved Plume Ground Water Flow Reactive Wall / Enhanced Attenuation Natural / Enhanced Bio-attenuation Surfactant Enhanced Source Removal Integrated Remedial Systems

37 Questions? Surfactant-Based Risk Mitigation