SuperMaterials, Inc. Winners Circle Performance ITDA Monday Morning Meeting 04.17.06 1 SuperMaterials, Inc. an Affiliate of Materials Modification Inc.

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Presentation transcript:

SuperMaterials, Inc. Winners Circle Performance ITDA Monday Morning Meeting SuperMaterials, Inc. an Affiliate of Materials Modification Inc. Fairfax, Virginia Rockford, Illinois Summary Information Contact Point Chet Kolodziej

Winners Circle Performance SuperMaterials, Inc. ITDA Monday Morning Meeting Large Industry Driven Super-Materials Trends AerospaceAutomotiveH.D. Off RoadManufacturing Larger Electrical Generation Needs More Electro-Mechanical Controls/Devices Greater Payload/Range Advanced Airframe & Propulsion Materials Extended/Harsh Duty Life Cycles Total Systems Weight Reduction Larger Electrical Generation Systems More Electro-Mechanical Controls/Devices Hybrids: Powerful/Efficient/DC Drive Motors Motion/Electrical Conversion Efficient/Lighter Electrical Storage Compact Electrical Storage Greater Mileage Lighter H.O. Motors Hotter H.O. Operating Environment Extreme Heat/Pressure Operation Higher & Longer Load/Duty Cycles Extended Operating Life-Cycles Harsh Environment Durability Weight Reduction Greater Machine Center Throughput High Speed Machining Process Tougher Specialty Materials Heat & Wear Resistance Friction Control Super-Materials Impact Smaller, Lighter & More Powerful: Electrical Generators Actuation Motors & Systems Electro-Dynamic Actuation Devices High Temp & Harsh Environment: Sensors & Servo Drives Drives & Propulsion Components Seal & Rings Smaller, Lighter & More Powerful: Electrical Generators DC Motors Dynamic Energy Conversion Systems Electrical Storage Systems High-Temperature Sensors Light/Smart Clutch & Breaking Systems Friction Reduction High Output & Extreme Conditions: High Strength-To-Weight Components Special Seals & Gaskets Dust (Wear) Resistance Special Inserts/Valve Seats/Sleeves Coolant Additives Lubricant Additives Drive Train Components Clutch/Breaking Systems Productivity & Throughput: Super Cutting Tool Materials High Life Cycle Die Materials Grinding & Honing Abrasives High Temperature Materials High Impact Materials High Wear Materials

Winners Circle Performance SuperMaterials, Inc. ITDA Monday Morning Meeting Superior Know-How & Process Engineering Enabling Resources Function & Superiority Factors Critical Super-Materials Engineering & Production Drivers Focused Know- How 10 years of Super-Materials Formulation, Production Processing & Application Development Rich Design-to-Spec IP: Linking Materials Science to Empirical Results Expanded Materials Design & Engineering Manual Empirical & Theoretical IP For Powder Metal, Ceramic & Bi-Material Development Street-Smart Designed-for-Performance Engineering Expertise Full-Cycle High-Temp Super-Performance Powder Materials Production Expertise DynaVerse (Processing) Intense Particle Bonding Particle Excitation & Packing Dynamic Plasma Heating & Consolidation Control of Electro-Dynamic Energy to Alter Thermodynamic State of Constituent Materials Dynamic Energy Control For Creating Dissimilar & Bi-Material Composites Particle Surface Scrub & Decontamination Pre-Conditioning For Full Densification

Winners Circle Performance SuperMaterials, Inc. ITDA Monday Morning Meeting Superior Equipment & Production Methods Enabling Resources Function & Superiority Factors Critical Super-Materials Engineering & Production Drivers P 2 C ® (Plasma Pressure Compaction) (Equipment) Full Density Powder Consolidation & Thermodynamic Binding Into Bulk & Net Shapes 1-Step Lower-Temperature Energy Efficient Fast Sintering Predictable New/Next-In-Class Materials Processing (Unique) Material Combinations 99%-100% Density Predictable & Uniform Grain Structure Controlled Structure At Molecular, Sub- Molecular & Near- Atomic Scale NanoGen ® (Equipment) Material Production Raw Materials/Additives for Industrial, MEMS & Thin-Film Applications Fine-Tuning Super-Materials Structure At The Sub- Molecular & Near-Atomic Level Materials for Advanced Private & Academic Nano-Scale R&D Professionals

Winners Circle Performance SuperMaterials, Inc. ITDA Monday Morning Meeting Plasma Pressure CompactionP 2 C / DynaVerse Breakthrough Powder Metal Technology Six Issued Patents & 6 years of user experience Homogenous Crystalline Structures Extensive RangeMicron, Submicron & Nano-Scale Powders Extensive MaterialsMetals, Ceramics & Bi-Materials Unparalleled Process Advantages Economic & Energy EffectivenessRapid Consolidation Minutes vs Hours & Reduced Secondary Component Processing Superior End ProductFine Grain Structures & Higher Densities Dual Use FlexibilityNew/Next-in-Class Alloys & Bi-Materials High Structural Integrity High Molecular/Atomic BondingNo Sintering Additives; Lower Consolidation Temperatures; Low/No Particle Oxidation Barriers

Winners Circle Performance SuperMaterials, Inc. ITDA Monday Morning Meeting High Purity Nano-Particle GeneratorNanoGen Microwave Plasma Nano-Powder Synthesis Patented & 6 Years Of Field Proven Experience Volume Production of Sun-Micron & True Nano-Scale Particulate Materials Down To 9 Nanometers Exclusive Equipment To Create Ultra-Pure, Un-Oxidized Metals & Ceramics Particulates Superior Nano-Particle Manufacturing Process EfficiencyKilo Quantity Production Process EffectivenessTight Control Over Particulate Uniformity: Predictable Shape & Narrow Size Distribution Process FlexibilityLiquid, Gas or Solid Precursor Processing High-Purity No Process or Bi-Product Contamination From Grinding Media or Chemical Precipitation 1 st Generation Operating Principles

Winners Circle Performance SuperMaterials, Inc. ITDA Monday Morning Meeting Addressable Markets & Overlapping Interests Super-Materials Constituents Realize Wide Use 1,40040% 3,500 Tungsten 2,94550% 5,891 Tungsten Carbide 1,04040% 2,600 Molybdenum 1,40215% Stainless Steel 10,00020% Aluminum 1,2605%25,204Copper 23,6955%473,804Iron & Steel 4,04440% 10,110 Nickel Constituents Short Tons (Key) / (Key + Overlap) (**) Focus & Fit % (% of Key) / (% of Total) Total Use Short Tons Powder ProductsFocus 13,00025% 52,000 *Titanium (All Types) 545%1,077Tin 32,429 / 57,43824% / 9%633, North American Powder Metals Usage / (**) Derived Estimate *Titanium Typically Not Included In Powder Metals Listings Super-Materials Key Constituents Overlap Interest

Winners Circle Performance SuperMaterials, Inc. ITDA Monday Morning Meeting Large Markets Exist that Thrive on Winning Performance Aerospace Defense Medical Chemicals & Extraction Electronics Manufacturing Leadership, Technology, Innovation & Products Superiority Severe Environments Require Immediate Needs

Winners Circle Performance SuperMaterials, Inc. ITDA Monday Morning Meeting Target Partner Industries Powder Metal & Ceramics Suppliers Heavy Equipment Manufacturers High-Profile Defense & Civilian Contractors High-Profile Sports Performance Teams Leading Academic Institutions US Titanium Industry Development Initiative Machine Process (Automation) Builders Information Flow Viral Marketing / Thought Leaders Industry & Customer Targeted Press Releases Key Customer Endorsement / Case Studies Focus Leveraging Current Competency Our Pool Of Materials Expertise Long Life-Cycle Tooling Materials Nano-Composites Battlefield/Diplomatic Life Safety High Temp Fluid/Gas Seals Severe Use Hydraulic Seals Ferro-Fluid Vibration Controls Wear Resistance & Lubrication Bi-Metal & Cer/Met Composites Magnetics Base Materials for Medical Devices Electro Dynamics MEMS R&D Base Materials Lasing Crystal Development Academic & Corporate Nano R&D Scale-Up Summary

10 SuperMaterials TiAl COMPARISON (PM) WITH (CAST) STATE OF THE ART Strength (MPa) Temperature (Celsius) P2C Consolidated Draper, et al 2003 TemperatureP2C consolidated (flexure Strength) As-extruded (tensile strength) 400 o C1600 MPa1100 MPa 800 o C1000 MPa700 MPa 950 o C800 MPa500 MPa High temperature mechanical properties of P2C consolidated TiAl were comparable to that of TiAl produced by extrusion process by Draper et al, 2003.