Empowering Business in Real Time. © Copyright 2009, OSIsoft Inc. All rights Reserved. Asset Optimization using PI and AF Regional Seminar Series Cincinnati.

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Presentation transcript:

Empowering Business in Real Time. © Copyright 2009, OSIsoft Inc. All rights Reserved. Asset Optimization using PI and AF Regional Seminar Series Cincinnati Nancy Shifflet Optimization Analyst NiSource Gas Transmission and Storage October 7, 2009 Charles Harrison Optimization Team Leader NiSource Gas Transmission and Storage

2 Empowering Business in Real Time. © Copyright 2009, OSIsoft Inc. All rights Reserved. NiSource Gas Transmission & Storage Employees: 1,571 Total Payroll: $98 million Operating States: 17 Miles of Pipe: approximately 14,000 Compressor Stations: 100 Total Horsepower: About 1.1 million Annual Deliveries: About 1 trillion cubic feet Number of customers: 72 LDCs and a variety of commercial users Storage Fields: 37 in four states Total Storage Capacity: 590 billion cubic feet Total Working Gas: 253 billion cubic feet Peak Day Deliveries: 7.4 billion cubic feet (4.5 bcf from storage) State taxes paid annually: $58.6 million NGT&S Companies Columbia Gas Transmission Corp. Columbia Gulf Transmission Co. Crossroads Pipeline Granite State Gas Transmission Central Kentucky Gas Transmission Millennium Pipeline (partner) Hardy Storage Company (partner) Key Growth Projects Millennium Pipeline Hardy Storage and Transmission Eastern Market Expansion Appalachian Expansion Ohio Storage Expansion Project

3 Empowering Business in Real Time. © Copyright 2009, OSIsoft Inc. All rights Reserved. “Never in the history of our business have we needed to optimize how our assets perform as much as we do in today’s business environment. At $10 an MCF for gas for fuel for our compressor stations we spend $600MM US Dollars a year.” Central Diagnostic Monitoring and Analytics Results / Benefits The Challenge: Optimizing the performance of our fleet of gas compressors in service at 100 stations over 14,000 miles of pipeline Performance Measurement Real Time Discovery of Performance Degradation Unit to Unit Comparison Centralized Diagnostic Monitoring Transform NGT&S Operating Expertise into PI Analytics KPI Dashboards Reduction in Compressor Engine Fuel Consumption Increase in Compressor Engine Operating Range Improved Compressor Engine Reliability Business Value – Asset optimization using PI and AF Customer Business Challenge

How PI Stretches OPC Compressor Engine Controls Gas Control Environmental Facility Planning Gas Control SCADA SCADA Electronic Measurement Compressor Services Pipeline Integrity Measurement Model EM Operations Support Weather Model OPC Field Services Gas Chromatograph GQ Gas Quality iFix Environmental Essential PI Enterprise Professional ACE/AF Data Users PI Optimization Analysts

5 Empowering Business in Real Time. © Copyright 2009, OSIsoft Inc. All rights Reserved. Compression

6 Empowering Business in Real Time. © Copyright 2009, OSIsoft Inc. All rights Reserved. Compression

7 Empowering Business in Real Time. © Copyright 2009, OSIsoft Inc. All rights Reserved. Compression

8 Empowering Business in Real Time. © Copyright 2009, OSIsoft Inc. All rights Reserved. Efficiency

9 Empowering Business in Real Time. © Copyright 2009, OSIsoft Inc. All rights Reserved. Compressor Station Fuel – KPIs (Concept)

10 Empowering Business in Real Time. © Copyright 2009, OSIsoft Inc. All rights Reserved. Energy Cost – (CF$/mcf)*(7350BTU lhv/BHP hr)*(1cf/1000BTU hhv)*(1BTU hhv/0.915BTU lhv) *(BHP)*(1mcf/1000cf)

11 Empowering Business in Real Time. © Copyright 2009, OSIsoft Inc. All rights Reserved. KPI - Model Heat Rate/Actual (PI-AF)

12 Empowering Business in Real Time. © Copyright 2009, OSIsoft Inc. All rights Reserved. KPI - Model Heat Rate/Actual (PI-AF Element Relative Display)

13 Empowering Business in Real Time. © Copyright 2009, OSIsoft Inc. All rights Reserved. AF in PI Datalink Unit1 BHPHrsCurrentHeatRateFuel % OverRate by 3.68 Heat Rate Unit1 BHPHrsCurrentHeatRateFuel % OverRate by 9.02 Heat Rate

Thank you © Copyright 2009 OSIsoft, Inc. 777 Davis St., Suite 250 San Leandro, CA 94577