Engineering - Year 8 Phone Holder Student name: Group: Teacher:

1. Key words… Please fill in the meaning of each key word… Lathe   Oil blacking Mild Steel Stainless Steel Construction / Assembly Tap a thread Surface finish   Aluminium Acrylic M5 Bolt Swarf Accuracy / Tolerance Useful spellings: We will cover all of these words throughout this project…

Designs bridges and structures Increases the efficiency of planes or cars by understanding shape and air flow Designs bridges and structures Designs new buildings Designs new cars or car engines Designs the latest ‘must have product’ just like Steve Jobs at Apple Inspires the next generation of Engineers Helps reduce pollution by developing or designing new ways of generating energy Designs aircraft parts or jet engines

Sustainable Technology 2. What is Engineering? Engineering Teacher Aero - Engineer Sustainable Technology Aerodynamics Automotive Engineer Product Designer Architect Civil Engineer

3. Design Brief & Specification What is a design brief? Phone Holder Design Brief Design and make …………………………………. The ………….. must be kept upright in a the holder that will not …………... the ………… The ………….. holder must be made with a high degree of ……………… to ensure the end product is of high ……………. allowing a long working life. The design must allow easy removal of the …………… and be stable so when in use it cannot be knocked…………….. . All the manufacturing must use ……………….. ……………………………………………………………………………………………. a phone holder over phone scratch phone accuracy quality phone phone tools and machinery in the school workshop Specification Aesthetics: The products appearance / the way it looks / its style. Ergonomics How will you make the product easy to use? Function: What the product does and how it does it. Materials: What its made from and why.

Rearrange, repeat, Rotate Rearrange, repeat, Rotate 4. Design Inspiration… What to do? Stick your image in the first box then follow the instructions in the next boxes. Stick image here Focus on some shapes Rearrange, repeat, Rotate Stick image here Focus on some shapes Rearrange, repeat, Rotate

Rearrange, repeat, Rotate Rearrange, repeat, Rotate 4. Design Inspiration… What to do? Stick your image in the first box then follow the instructions in the next boxes. Stick image here Focus on some shapes Rearrange, repeat, Rotate Stick image here Focus on some shapes Rearrange, repeat, Rotate

5. Design Ideas…

6. Model and Development…

7. 3D Final Design…

8. Surface Finish… What to do: Write what the finish is, what materials it is used on and its function….e.g. what it does. What is a surface finish: Oil black Anodise Paint Dip Coat Electroplate Materials Materials Materials Materials Materials Function Function Function Function Function

How to get a higher level. 9. Plan for manufacture… How to get a higher level. Put the steps in the correct order Quality sketch, colour + annotation Detailed written description + tools Safety with all hazardous tools Problems you encountered Steps File and sand aluminium Oil black steel rods Mark out and cut acrylic Cut out aluminium Drill holes in aluminium and acrylic Engineers blue + mark out aluminium Machine steel rods and tap threads Tools (cross them out as you use them) Blow torch - mineral oil - Lathe Flat, half round or needle file - Pillar drill Tap wrench - Abrasive paper - Scriber coping saw - hack saw - G clamp Allen Key

10. Practical Work - Evaluation Sides Shape Cutting marks Sanded sides Hole in the middle Acrylic Shape Saw marks Sanded smooth Polished Holes drilled accurately Stability Base sits flat on the surface? Is not moved by the weight of the phone Rods Screw Thread Oil blacking Even Scratched Same length