Technology and Innovation on Energy Saving in Chlor-alkali Industry

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Presentation transcript:

Technology and Innovation on Energy Saving in Chlor-alkali Industry JIANGYIN ANCAN ELECTROCHEMICAL EQUIPMENT LTD. By Mr. Gao Jian

Contents 1 2 3 4 Caustic/Chlorine Cost Constituents and Reduction ANCAN Technology Innovation to Stay Ahead of Production 2 ANCAN Technical Support and Service 3 Conclusion 4

Rapid Development of Chlor-alkali in China Caustic/Chlorine Cost Constituents and Reduction 1 Rapid Development of Chlor-alkali in China Caustic Capacity Ranked First in the World Since 2006. X10,000 ton NaOH Year

Caustic/Chlorine Production Cost Constituents Caustic/Chlorine Cost Constituents and Reduction 1 Caustic/Chlorine Production Cost Constituents

Method of Reduce DC Power Consumption Caustic/Chlorine Cost Constituents and Reduction 1 Method of Reduce DC Power Consumption Unit Cost of Electricity DC Power Cost = Voltage x x Efficiency x Current Average Current to Decide Production Capacity Improve Membrane Efficiency Reduce Average Electricity Cost Reduce Average Voltage

ANCAN Technology Innovation to Stay Ahead of Production 2 Technology Innovation of Reducing DC Power Consumption Zero Gap Modification Elastic mesh Many existing membrane electrolyzer are finite gap. ANCAN can modify the electrodes to zero gap. Activated mesh

Benefit of Zero Gap Modification --- Comparing with Finite Gap ANCAN Technology Innovation to Stay Ahead of Production 2 Technology Improvement on Reducing DC Power Benefit of Zero Gap Modification --- Comparing with Finite Gap 1 Lower cell voltage --- Saving of > 140 kWh/t 100% NaOH 2 Can increase operating current, equivalent to >10% of production increase 3 Reduce membrane vibration, prolong membrane life span 4 More even current distribution, safer operating condition Requirement ---Zero Gap Modification ---Cell Voltage Monitoring ---Differential Pressure Control and Protection ---Operation Skill

Zero Gap Modification of Asahi Kasei Electrolyzer Technology Innovation to Stay Ahead of Production Cost 2 Zero Gap Modification of Asahi Kasei Electrolyzer Gasket Anode Mesh Activated Mesh Elastic Mesh Membrane

Zero Gap Modification of BiTAC Electrolyzer ANCAN Technology Innovation to Stay Ahead of Production 2 Zero Gap Modification of BiTAC Electrolyzer Gasket Elastic Mesh Activated Mesh Membrane Anode Mesh

Zero Gap Modification of F2 Electrolyzer ANCAN Technology Innovation to Stay Ahead of Production 2 Zero Gap Modification of F2 Electrolyzer Activated Mesh Elastic Mesh Elastic Mesh Activated Mesh

Technology of Reducing DC by Reducing Voltage Improved Anode Coating ANCAN Technology Innovation to Stay Ahead of Production 2 Technology of Reducing DC by Reducing Voltage Improved Anode Coating Improved Cathode Coating

Anode Coating Magnified ANCAN Technology Innovation to Stay Ahead of Production 2 ANCAN Coating - Anode Anode Coating Magnified Membrane Electrolyzer Anode Coating:   ◆ Excellent electrochemical characteristics and longer life. ◆ Lower chlorine evolution potential, higher anode efficiency ◆ Good resistant properties against deposit of anolyte contaminants

Cathode Coating Magnified ANCAN Technology Innovation to Stay Ahead of Production 2 ANCAN Coating -Cathode Cathode Coating Magnified Membrane Electrolyzer Cathode Coating   ◆Stable and good electrolysis property and can resist some degree of polarity reversal. ◆ Lower Electric potential ◆ Good resistant properties against deposit of catholyte contaminants

Service 3 ◇Full Range of Electrolyzer Maintenance and Repair ANCAN Technical Support and Service 3 ◇Full Range of Electrolyzer Maintenance and Repair ◇Electrolyzer Components Replacement Service

3 ANCAN Technical Support and Service (Maintenance) BM-2.7 F2 DD350 B1 Asahi Kasei Eltech INEOS BiTAC FM-21 SP

Other Electrolyzer’s Components Membrane Electrolyzer Gasket ANCAN Technical Support and Service ( spareparts) 3 Other Electrolyzer’s Components PFA Flexible Hose Membrane Electrolyzer Gasket

Repaired Electrolyzer ANCAN Technical Support and Service (Maintenance) 3 ANCAN has provided technical service and support to more than 130 Chlor-alkali Plants in China. ANCAN’s Partial Reference List outside of China Customer Name Repaired Electrolyzer Sabah Forest Industries Sdn.Bhd FM21 Taiwan plastic industry CO., LTD BM2.7 TAIWAN PULP & PAPER CORP. DN350 PT.PINDO DELI PULP AND PAPER MILLS DD350 PT INDAH KIAT PULP PAPER TBK Oxytech PT LONTAR PAPYRUS PULP PAPER INDUSTRY PT PABRIK KERTAS TJIWI KIMIA Tbk. Pt Pabrik Kertas Indonesia MALAY-SINO CHEMICAL INDUSTRIES SDN.BHD SOUTH BASIC CHEMICALS LIMITED COMPANY 。。。。。。

1、Electrolyzer modification work Conclusion 4 ANCAN got >20 yrs of experience for all kind of Electrolyzers maintenance & repair. ANCAN can provide Chloralkali Industry following support & service : 1、Electrolyzer modification work 2、Supply spare parts/components for all kind of Electrolyzers 3、To support & provide routine service for all kind of Electrolyzers

Jiangyin Ancan Electrochemical Equipment Ltd. Thank You Jiangyin Ancan Electrochemical Equipment Ltd. E-mail:gj@ancan-cn.com TEL:+86-510-86593903 Fax:+86-510-86591880 http://www.ancan-cn.com