Bioplastics From Food Waste

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Presentation transcript:

Bioplastics From Food Waste Modesto Chamber of Commerce February 20, 2014 Back2Earth Technologies Back2Earth Technologies, LLC

Back2Earth Technologies, LLC So, what’s the problem? Back2Earth Technologies, LLC

Bioplastics Made From Diluted Food Waste Back2Earth Technologies, LLC

BioPlastics Start With Digested Food Waste North State Rendering Chico, CA Back2Earth Technologies, LLC

Intercept Digested Waste 40% to BioPlastics Intercept Digested Waste At Hydrolysis Stage Back2Earth Technologies, LLC

A Specific Bio-based Plastic PHA (Poly Hydroxy Alkanoate) What products are made from PHA-type resins? Back2Earth Technologies, LLC

Bio Plastics From Food Waste Pallets Compostable Containers PHA Films Back2Earth Technologies, LLC

PHA Superior Performance Compostable Bio-Plastics Plantable Nursery Pots Natural Fiber Thermoplastic Composites Back2Earth Technologies, LLC

Back2Earth Technologies, LLC Old Style Polypropylene New PHA Plantable Pot 864 × 518 - pubs.rsc.org Back2Earth Technologies, LLC

Back2Earth Technologies, LLC Applications Containers Forks Straps Back2Earth Technologies, LLC

Interior Trim from PHA Resin Back2Earth Technologies, LLC

Set to Revolutionize Plastics Industry Compostable BioPlastic Trash Bags Environmental Engineering Makes This Possible Back2Earth Technologies, LLC

Surgical Sutures That Dissolve In The Body Back2Earth Technologies, LLC

Medical Applications: PHA Back2Earth Technologies, LLC

PHA Degradation (Air Environment) Back2Earth Technologies, LLC

Back2Earth Technologies, LLC Digester Tanks Back2Earth Technologies, LLC

Back2Earth Technologies, LLC Zero Waste Process Flow Methane Digester Bio-Resin Reactors Recycled Water PHA Resin Diluted Food VFA’s PHA Microbes Anaerobic Digesters (Acid Phase) Recycled Water Back2Earth Technologies, LLC

Feast Famine Cycle..use of micro-organisms and a patented methodology Mixed Culture Feed Feast: PHA growth Famine: PHA Producers still thrive Many bacteria introduced Non-PHA producers die / do not reproduce Everything grows Back2Earth Technologies, LLC

Lab at Peaches Processor Back2Earth Technologies, LLC

Bench Scale PHA Production Tanks Back2Earth Technologies, LLC

The Key: Fatty Acids & Microbes Microbes Feast on Volatile Fatty Acids Fatty Acids a Result of Digestion Microbes act as Energy Storage Molecules Back2Earth Technologies, LLC

PHA Resin In Energy Storage Molecules Back2Earth Technologies, LLC

PHA Production Tanks (Siemens Design) Lightning Not Included In Price Microbes gather PHA Resin in Cells Sequence Batch Reactors Back2Earth Technologies, LLC

Which Food Waste Inputs are Acceptable? Digester FATS, OILS, GREASE (FOG) (FAST-FOOD OUTLETS) TOMATO WASTE FRUIT WASTE OLIVE OIL PROCESSING RENDERING WASTE CITRUS RINDS SLAUGHTER HOUSE WASTE BIO-PLASTIC RESINS COMPOST & WATER Back2Earth Technologies, LLC

What About Reclaiming Water ? BioFiltro BIDA System Back2Earth Technologies, LLC

Water Reclaimed (Food Processor Case Study) Daily Water Use: 600,000 gal Food Processing (400,000) Equip Washdown (200,000) Annual Reclaimed Water 400,000 x 360 = 144,000,000 gal What about the other 200,000 gal per day? Back2Earth Technologies, LLC

Back2Earth Technologies, LLC Summary Water, Plastic & Food Waste Are Intertwined Food Processors Are Part of The Solution Convert Waste to Bioplastics Reclaim Water at End of Process Back2Earth Technologies, LLC