NDT Solutions Made in Germany Krystian Rostkowski SONOTEC.

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Presentation transcript:

NDT Solutions Made in Germany Krystian Rostkowski SONOTEC

Company – Key Facts Specialist in ultrasonic technologies since 1991 Flaw Detection Probes W/Thickness Air-coupled Testing Contact Company – Key Facts Specialist in ultrasonic technologies since 1991 Approx. 150 employees and growing Headquarters in Halle (Saale), Germany US subsidiary SONOTEC US Inc. founded 2013 in New York Integration of R&D and manufacturing 4 product ranges (NDT, medical, process measurement, maintenance) Quality and innovation leadership philosophy ISO 9001, ISO 13485 and ATEX certified 1/26/2020

SONOTEC Czech Republic Company Flaw Detection Probes W/Thickness Air-coupled Testing Contact SONOTEC US SONOTEC Germany Headquarter (over 130 employees) SONOTEC Czech Republic 1/26/2020

Flaw Detection – SONOSCREEN ST10 (Operating Concept) Company Flaw Detection Probes W/Thickness Air-coupled Testing Contact Flaw Detection – SONOSCREEN ST10 (Operating Concept) Developed with experienced testers Highly user-oriented focus Menu navigation by turning and pressing of hand wheels Intuitive menu structure in full text Tester is quickly guided through all pre-test configurations DAC single point modification 1/26/2020

Flaw Detection – SONOSCREEN ST10 (Display) Company Flaw Detection Flaw Detection – SONOSCREEN ST10 (Display) Large 8” 16:9 color TFT screen Very high resolution (800x480 pixels) Measuring range of 10m can be displayed in one A-scan Perfect readability during all lighting conditions (6 different color schemes) Configurable display of up to 10 readings All probe settings are displayed at a glance 1/26/2020

Flaw Detection – SONOSCREEN ST10 (Design) Company Flaw Detection Flaw Detection – SONOSCREEN ST10 (Design) High qualitative device “Made in Germany” High quality components -20°C … 60°C operating temperature range Very robust one piece aluminum body with additional rubber protection Protection class: IP66 Modern but highly functional 1/26/2020

Flaw Detection – SONOSCREEN ST10 (Technical Performance) Measurement range up to 20m High resolution of 0.001mm (5ns) up to a measurement range of 10m PRF + pulse width manually adjustable Narrow and broad band frequency filters Meets DIN EN12668-1, ASTM E1324 2GB internal data storage Battery operating time up to 13 hours Powerful square wave pulser (up to 400V) 1/26/2020

Flaw Detection – SONOSCREEN ST10 (Functionality) DAC (+TCG), DGS and AWS evaluation methods Envelope and reference curve function Flash drive for external data storage and transfer of files and screenshots via USB Integrated material, probe and calibration block database Manual or automatic distance and probe calibration Setup storage function 1/26/2020

Flaw Detection – SONOSCREEN ST10 (Data Documentation) Convenient “Report Generator” software Easy and quick data transfer via USB Customizable testing protocol Including screenshot, device settings, measurement values and company logo 1/26/2020

Flaw Detector and Thickness Gauge 2 in 1 – SONOWALL 70 (NEW!) W/Thickness Flaw Detector and Thickness Gauge 2 in 1 – SONOWALL 70 (NEW!) Rugged, high quality aluminum housing Aluminum sealed housing Grade 7000 Drop and water tightness tested IP 67 protection class -20°C to +60°C operation temperature Easy to travel with 1/26/2020

Flaw Detector and Thickness Gauge 2 in 1 – SONOWALL 70 (NEW!) W/Thickness Flaw Detector and Thickness Gauge 2 in 1 – SONOWALL 70 (NEW!) Ergonomic one hand operation Extremeley portable size: 195 x 115 x 40mm Low weight: 990g only Side strap for comfortable use in field Desktop stand for stationary use 1/26/2020

Flaw Detector and Thickness Gauge 2 in 1 – SONOWALL 70 (NEW!) W/Thickness Flaw Detector and Thickness Gauge 2 in 1 – SONOWALL 70 (NEW!) Acess to all buttons by operator’s thumb Portrait, landscape, left or right hand orientation Same performance for left handed operators Ideal to use in rope acess testing Knob with press function for easy navigation 1/26/2020

Flaw Detector and Thickness Gauge 2 in 1 – SONOWALL 70 (NEW!) W/Thickness Flaw Detector and Thickness Gauge 2 in 1 – SONOWALL 70 (NEW!) Large 5” rotating high resolution screen 5” automatic or manual flip screen for device positioning Resolution 800 x 480px Diffrent color schemes for indoor and outdoor use Best in class A-scan presentation (width) Full screen mode Portrait Fullscreen Standard landscape 1/26/2020

Flaw Detector and Thickness Gauge 2 in 1 – SONOWALL 70 (NEW!) W/Thickness Flaw Detector and Thickness Gauge 2 in 1 – SONOWALL 70 (NEW!) Wireless SONO-ID auto probe recognition Automatic probe recognition via SONO-ID Requires „inteligent” probes wich are marked by „i” in the model type One click to load the calibration for detected probe Avoids mistakes of choosing wrong calibration for the probe Saves time when switching between probes 1/26/2020

Flaw Detector and Thickness Gauge 2 in 1 – SONOWALL 70 (NEW!) W/Thickness Flaw Detector and Thickness Gauge 2 in 1 – SONOWALL 70 (NEW!) Very strong 400 V square wave pulser Highest penetration power amongs Thickness Gauges on the market Ready to mee the most difficult applications such as thick castings inspection Applicable to highly attenuative materials such as composites, plastics, rubber 8x averaging to significantly reduce noise level when inspecting such a materials 1/26/2020

Flaw Detector and Thickness Gauge 2 in 1 – SONOWALL 70 (NEW!) W/Thickness Flaw Detector and Thickness Gauge 2 in 1 – SONOWALL 70 (NEW!) Over 8h battery lifetime in normal operation up to 13h on lower settings Last enough for one shift Power saving option when inactive Car charger to load battery when on the move (optional) Spare battery, external charger 1/26/2020

Flaw Detector and Thickness Gauge 2 in 1 – SONOWALL 70 (NEW!) W/Thickness Flaw Detector and Thickness Gauge 2 in 1 – SONOWALL 70 (NEW!) Measuring gate automation for Thickness Gauge and Flaw Detector Automatic readings in Pulse Echo mode Automatic readings in Echo – Echo mode (through coating) Automatic gate in flaw detector mode for all kind of probes Possibility to move the measuring gates manually BENEFIT: Extremley convienient and time saving 1/26/2020

Flaw Detector and Thickness Gauge 2 in 1 – SONOWALL 70 (NEW!) W/Thickness Flaw Detector and Thickness Gauge 2 in 1 – SONOWALL 70 (NEW!) Full text menu with intuitive entries Clean and intuitive menu structure No shortcuts or abreviations Easy to understand Full path always visible Well organized entries Easy navigation 1/26/2020

Flaw Detector and Thickness Gauge 2 in 1 – SONOWALL 70 (NEW!) W/Thickness Flaw Detector and Thickness Gauge 2 in 1 – SONOWALL 70 (NEW!) Corrosion module (grids with export to Excel) Easy file creation up to 100x100 measuerments Reading saving by knob press Easy transfer to the PC and import in Excel Saves time and resources both on the job and when reporting 1/26/2020

Flaw Detector and Thickness Gauge 2 in 1 – SONOWALL 70 (NEW!) W/Thickness Flaw Detector and Thickness Gauge 2 in 1 – SONOWALL 70 (NEW!) Temperature compensation for high and low temp applications Automatic correction of readings due to elevated temperatures Manual input of correction factor enables diffrent materials to be corected, not only steel Wide temperature range Works also with angle beam probes 1/26/2020

Flaw Detector and Thickness Gauge 2 in 1 – SONOWALL 70 (NEW!) W/Thickness Flaw Detector and Thickness Gauge 2 in 1 – SONOWALL 70 (NEW!) Direct Sound Velocity Measurement Measures directly sound velocity in mm/s or in/us Usefull in material characterization Nodularity testing in nodular cast iron Estimation of Young's modulus based on shear vawe velocity and longitudinal wave velocity Heat treatment verification 1/26/2020

Flaw Detector and Thickness Gauge 2 in 1 – SONOWALL 70 (NEW!) W/Thickness Flaw Detector and Thickness Gauge 2 in 1 – SONOWALL 70 (NEW!) Easy file transfer and importing to Excel Choose the transfer direction Import your readings to Excel for easy reporting Select the type of files to be transfered 1/26/2020

Flaw Detector and Thickness Gauge 2 in 1 – SONOWALL 70 (NEW!) W/Thickness Flaw Detector and Thickness Gauge 2 in 1 – SONOWALL 70 (NEW!) Customer key benefits: Reliable, very flexible device with many software options to solve TG and FD tasks Very compact, easy to test and travel with Operator oriented functions cut inspection time Compatibile with all probes on the market No need to invest in probes Great Manufacturer and Local Support Very Competitive Price 1/26/2020

Probes - SONOSCAN Made in Germany EN 12668-2 and ASTM E1065 certified Excellent acoustic characteristics Rugged and ergonomic design Full range of angle and straight beam probes (EU and US types) Customized solutions (Phased-Array, immersion, etc.) In-house piezo composite production 1/26/2020

W/Thickness – SONOWALL 50/60 Wall thickness measurement gauges Available with integrated data logger Coatings/painting layers can be ignored Special probes for round surfaces (pipes) High accuracy and easy operation Multi-echo and sender/receiver devices 1/26/2020

W/Thickness – SONOWALL S Stationary wall thickness measurement of pipes Faster, safer and more cost efficient than manual thickness inspection Precise and reproducible measurements Extremely reliable, long-term coupling technology and IP67 protection class Easy data readout and documentation Especially designed for refineries, chemical and power plants 1/26/2020

Air-coupled Testing – SONOAIR Innovative air-coupled technology Flexible and contactless inspection on customizable scanning mechanics Multi-channel system with electronic probe focusing capability Testing of composite materials, honeycomb structures, metals, wood, etc. Open and modular system Fast and high resolution inspection 1/26/2020

Contact Contact Headquarters Germany SONOTEC Ultraschallsensorik Halle GmbH Nauendorfer Str. 2 06112 Halle (Saale) Germany www.sonotec.eu Krystian Rostkowski International Sales Manager NDT k.rostkowski@sonotec.de +49 - 162 260 77 - 91 Contact Person Meet us 2018 at the following NDT events: CONTROL April 24 – 27, 2018 in Stuttgart (Germany) http://www.control-messe.de/ June 11 – 15, 2017 in Gothenburg (Sweden) http://www.ecndt2018.com/ March 26 – 29, 2018 in Orlando (USA) https://asnt.org/MajorSiteSections/Events/Upcoming_Events/Research_2018.aspx ECNDT ASNT Research Symposium 1/26/2020