Comments on Document WT-02-02

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Comments on Document WT-02-02 Informal document WT-03-03 (3th GRBP WGWT IWG, Geneva, 10th-11th , September 2019.) Comments on Document WT-02-02 for tyre buffing China Automotive Technology and Research Center Co., Ltd. 1 1

Table of Contents Wear Profile Scenario Buffing Tolerance Additional Information Conclusions 2

Wear Profile Scenario 3

Buffing Machine Driving wheel Rim base Grinding wheel 4

Buffing Machine Parameters Technical Parameters Tyre outer diameter PCR/LTR 550mm - 1000mm Nominal rim diameter 14'-19'(Depend on test rims, maximum 30') Section width of Tyre PCR/LTR 150mm - 400mm Control limit of Tyre pressure Max. 500kPa Buffing device Grinding wheel feed speed : 1.2mm/s - 5mm/s Grinding wheel feed speed accuracy : ±0.02mm Buffing tolerance of each measurement point : ±0.2mm 5

Tyre Status During The Buffing Example 1 Example 2 Before buffing After 2.45mm offset buffing After 50% offset buffing 6

Wear Profile Scenario Comments Following the document presented by ETRTO( WT-02-02 ), two scenarios for principal grooves are still under discussion as below: Relevant experiences Buffing test amounts : Totally 24 Tyres. Buffing tests in 2018: Flat profile : 8 tyres. Offset profile : 16 tyres. Comment: Both scenarios can be achieved according to the current practices. Additional assessments are needed to determine which scenario is better. 7

II. Buffing Tolerance 8

Example 1 Model : 245/40 R18 Scenario : 2.45mm offset buffing Remark : This is a conventional grinding scenario that the tolerance is allowed to accumulate on both sides. Tyre 1 Tyre 2 Groove B C D E Average tread-depth before buffing 6.85 6.96 6.94 6.74 6.97 7.08 7.05 6.83 Buffing target(2.45mm offset) 4.40 4.51 4.49 4.29 4.52 4.63 4.60 4.38 Average Buffing target 4.42 4.53 Average Individual tread-depth after buffing 4.62 4.69 4.48 4.55 4.26 Average tread-depth after buffing 4.58 4.45 Deviation of Average Individual tread-depth 0.22 0.18 0.13 0.09 (0.03) (0.07) (0.11) (0.12) Deviation of Average tread-depth total measurements 0.16 (0.09) Tyre 3 Tyre 4 6.87 6.98 6.76 6.90 7.01 6.75 4.31 4.56 4.30 4.44 4.46 4.64 4.61 4.70 0.17 0.12 (0.01) 0.14 0.10 0.11 9

Buffing Tolerance of Example 1 Upper limit Lower limit 245/40 R18 (2.45mm offset buffing ) 10

Example 2 Model : 225/45 R19 Scenario : 50% offset buffing Remark : The tolerance is only allowed to accumulate on one side. Tyre 1 Tyre 2 Groove B C D E Average tread-depth before buffing 7.19 7.46 7.36 6.95 6.92 7.34 7.33 6.85 Buffing target 3.60 3.73 3.68 3.48 3.46 3.67 3.66 3.42 Average Buffing target 3.62 3.55 Average Individual tread-depth after buffing 3.90 3.86 3.76 3.74 3.45 3.39 Average tread-depth after buffing 3.82 3.52 Deviation of Average Individual tread-depth 0.30 0.13 0.08 0.27 0.16 (0.06) (0.22) (0.04) Deviation of Average tread-depth total measurements 0.20 (0.03) Tyre 3 Tyre 4 6.34 6.86 6.76 6.26 6.84 7.28 3.17 3.43 3.38 3.13 3.64 3.28 3.40 3.49 3.87 3.51 3.75 0.45 0.09 0.02 0.36 0.24 0.03 0.22 0.23 11

Buffing Tolerance of Example 2 Upper limit Lower limit 225/45 R19 (50% offset buffing ) 12

Buffing Tolerance Comments Following the document WT-02-02 , ETRTO considers buffing tolerance limits as follows: Individual tread-depth: 2,0 +/- 0,4mm Average tread-depth in principal groove: 2,0 +/- 0,3mm Average tread-depth total measurements: 2,0 +/- 0,2 mm Comments: According to the current tests’ results, we consider that the buffing tolerance is acceptable through a current buffing machine. BUT it shows also a negative result when choosing a different buffing scenario (e.g. 50% offset buffing). More work is in progress right now… 13

III. Additional Information 14

Additional information on Tyre buffing Grinding wheel rotation direction: Easier to buff the tyre if opposite to the tyre rotation. Additional assessments are needed to measure any influence on buffing roughness. Number of grinding cycles: Affect buffing uniformity and grinding amount. Additional assessments are needed to find the particulars. Buffing temperature: Stop buffing when tread temperature reach to 45℃, tread compound needs to be cooled down to avoid possible damages. 15

IV. Conclusions The requirement about buffing tolerance is acceptable according to the current practices. Both buffing scenarios can be achieved, additional assessments are needed to determine which scenario is better. Several factors are found to influence the buffing effect, such as grinding wheel rotation direction, number of grinding cycles, buffing temperature and so on. 16

Thanks for your attention National Automotive Standardization Technical Committee Thanks for your attention Web site:www.catarc.org.cn 17