Your gateway to an automated retreading world

Slides:



Advertisements
Similar presentations
EdgeCAM Solid Machinist for SolidWorks
Advertisements

TO MAKE OUR SKY CLEANER Your One-Stop Solution for Steel Pipe Making Line.
Wind Turbine Session 4.
IR Dryers – Productivity and Safety ACCCSA Technical Presentation Cartagena, Columbia 2014.
Grinding.
Sharp CV Multifunction cutter for Tensile Membrane Fabrics
HYDRAULICS & PNEUMATICS
Mate Grinder MATE European Dealer Meeting Advantages of Automatic Controlled Punch and Die Grinding More regrinds, accurate material removal Protect.
Tire Recycling 1. Tire Recycling Line 2 H P Series.
VS Series Shears. User-friendly CNC Touchscreen Control Flexibility for Thick/Thin or Narrow/Wide Sheets Automatic Swing-up Back Gauge T-slotted Sheet.
BELT DRIVE A belt is a looped strip of flexible material, used to mechanically link two or more rotating shafts. They may be used as a source of motion,
PLASMA SPARK HEAVY. Page 1 Copyright © 2011 – Gasparini Industries srl SPARK HEAVY – Rev01 1.KEY FEATURES 2.MODULAR FRAME 3.SUCTION SYSTEM / SCRAPS COLLECTOR.
PRE-PRINT TECHNOLOGY LTD. Pre-Print Technology Linerflex.
ET Large Capacity Series Toolroom Turning Heavy duty construction distinguishes the ET Large Capacity Series lathes. Designed for applications where high.
Sodick High-Precision Sinker Series AP1L, AP3L. The AP Sinker Series: AP1L, AP3L AP1LAP3L (NEW MODEL)
P09226 Dept of Mech Eng (Sponsor) Dr. Alan Nye (Faculty Advisor) Alexander Sandy (ME), Christofer Brayton (EE), Tiago Santos (ME), Daniel Weimann (ME),
The 30M2 Continuous Miner. Customer Name 30M2 Overview %Heavy duty high power miner for mid-height seams %High productivity from efficient cutting and.
Automated Machining Manufacturing Processes. Outline Machining Centers Equipment Tool Changers Centering and Clamping Selection of Equipment Selection.
TP Series Turret Punches.
Lathe Practice & Milling
An Aerospace Manufacturing Perspective Automated Systems in Fastener Technology 1.
Lathe Machines Types of Lathes: Center Lathe Engine Lathe Bench Lathe
GABBIANI Automatic horizontal Panel Saws for pressed cardboard (transformers industry) Quality Machines from: Jai Industries.Gujarat, India
Lathe and drilling machines
RP Series Rotational Head Punch. Siemens 840DsI CNC Control Remote Diagnostic via Ethernet Network via Ethernet Automatic Clamp Positioning (RP9) Automatic.
Our Drive is your Performance. Marathon Wide product range High torque / weight ratio Direct drive, no gearbox or foundation Full torque throughout speed.
FABRICATION OF SPRING WINDING MACHINE
TCV2000A High Performance Traveling Column Vertical Machining Center.
Morin Flexo Printing Technologies Philip Morin 61 East Main Street Forestville, CT Tel/Fax:
Lathe Machine.
Introduction History, Advantages, Disadvantages, Applications, Elements of Machine Control.
1. Presentation Gorosabel Group is a modern and innovative business group with a steady expansion path and has an experience of over 50 years in business;
Unit 4 Machine Tools Machine Tools (Basic Elements, Working principle
Lathe and drilling machines
Actuators. Pneumatic Power Cylinders As compressed air moves into the cylinder, it pushes the piston along the length of the cylinder. Compressed air.
MicroMet Cutting Edge Technology Defence Systems Division.
MATRIX series.
Session 3 Classification of lathes Kinematics system of centre lathe
First Year, Mechanical Engineering Dept., Faculty of Engineering, Fayoum University Dr. Ahmed Salah Abou Taleb 1 Manufacturing Processes 1 (MDP 114)
Maximum Travels –X3000 ~ unlimited –Y2000 / 2500 –Z1250 Spindle Power30 KW Spindle Speeds RPM Feed Rates40 METERS/min Features –Patented.
©2007 John Wiley & Sons, Inc. M P Groover, Fundamentals of Modern Manufacturing 3/e MACHINING OPERATIONS AND MACHINE TOOLS 1.Machining Centers and Turning.
Introduction Lathe is a machine, which removes the metal from a piece of work to the required shape &size The basic lathe that was designed to cut cylindrical.
THE LASER FOR EVERYONE fiber. Lamiera Platino fiber Page: 2 PLATINO® fiber laser system objectives include : Reliability Accessibility Productivity.
INTRODUCTION TO ROBOTICS Part 3: Propulsion System Robotics and Automation Copyright © Texas Education Agency, All rights reserved. 1.
VISHAL FACHARA ( ) ABHISHEK REVAR ( ) DHRUV BAKORI ( ) SANKET CHANGELA ( ) lathe machine.
THE LASER QUALITY. ZAPHIRO, the new high range 2D laser machine by PRIMA INDUSTRIE, designed for very high productivity, quality, and flexibility. THE.
Session 3  Classification of lathes  Kinematics system of centre lathe  Working principle of lathe machine.
Unit 4 Machine Tools Machine Tools (Basic Elements, Working principle
Optimum Pump Performance for Process Applications
UNIT-2 MACHINING.
HYDRAULICS & PNEUMATICS
KYC-3000EX KYC Machine Industry Co., Ltd..
Manufacturing Processes
Lathe Machines Types of Lathes: Center Lathe Engine Lathe Bench Lathe
BELT DRIVE A belt is a looped strip of flexible material, used to mechanically link two or more rotating shafts. They may be used as a source of motion,
Blackmer Vane vs. Internal Gear.
Presented by Ajay Beniwal Extru-tech Solutions Inc., Canada
(Lecturer in Mechanical Deptt.)
Universal Parallel Gripper
QPM delivers value over the life cycle of the product
Multi-Tasking Machines
BELT DRIVE A belt is a looped strip of flexible material, used to mechanically link two or more rotating shafts. They may be used as a source of motion,
Coolant Powered HSM Jet Spindle
VMI Group RETREADING May-2019.
Chapter 9 Chapter 8 Chapter 7 Chapter 6 Chapter 5 Chapter 4 Chapter 3 Chapter 2 Chapter 1 TYRE DAY 17 th August’12 Chennai MOTION CONTROL IN TYRE BUILDING.
Equipment for Tyre Retreading
AKR 550 CUSHIONGUM EXTRUDER BUILDER
Manufacturing Processes
IYALIA Engineering Solutions India Pvt Ltd. Engineering Solutions For all Industrial Business Industrial Automation.
Presentation transcript:

Your gateway to an automated retreading world

TRM’S PRODUCT PORTFOLIO CAR TRUCK OTR AIRCRAFT HOT CURE – PRE CURE Inspection Buffing Repairing Cushion Building Curing

RETREADING EFFICIENCY GAPS TIRE INDUSTRY 5 x

RETREADING EFFICIENCY GAPS MANPOWER High skilled operator Training cost Cost of Retention High Turnover QUALITY: Outgoing quality based on operator skills; Customer quality perception; Retreading process traceability; COST: Lead time and delivery time Mix flexibility; Labor turnover (training – low quality); TRM CLOSE THE GAPS Machine works autonomously; Reduced or eliminate human intervention; Improve system efficiency; Twin technology to combine process steps; Human activities from an operative to a supervision function;

TWIN ™ TECHNOLOGY PICTURE Twin ™ represent our top technology used on the premium retreading process like aircraft and hot cure: A double chuck turret allows splitting the activities that are normally performed in series; The system can be delivered with a standard pneumatic chuck or with a premium hydraulic chuck for a better quality output; PICTURE

Eagle Truck 2500 Twin™ Faster cycle time Up to 30 tires/hour RETREADING PROCESS IMPROVEMENT a b c d e Eagle Truck 2500 Twin™ Faster cycle time Up to 30 tires/hour Black Constrictor 3003 Twin™ Combine process steps Up to 20 tires/hour Inspection Buffing Skiving - Repair Cushion Building a b c e f a b c e - f

The Original Buffing machine with hanging head

Output up to 15 tires/hours EAGLE TRUCK SERIES – ET 2500 Hanging buffing head to improve machine reliability and remove maintenance issue due to rubber dust Buffing head with real 3 axis movement and buffing profile up to 3 radii allows high buffing quality, finishing profile and texture Bead plates system granting more precision and lower investment costs (drums) Direct drive tire rotation given by rotation gearbox Buffer motor gears allow to have high efficient buffing (high RPM) with a 22 kw motor power. Instantaneous buffing speed control trough ammeter to avoid power overload. Blades inversion to increase blades lifetime. Solid and robust structure that improves stability and buffing accuracy. Bead plate rim 15” ÷ 24,5” Tire external diameter 600 mm ÷ 1250 mm Tire cross section width 160 mm ÷ 500 mm Output up to 15 tires/hours

Output up to 30 tires/hours EAGLE TRUCK SERIES – ET 2500 TWIN™ The Eagle Truck 2500 Twin ™ is a natural evolution of TRM’s flagship buffer Eagle Truck 2500, It has been developed to minimize the process time and reducing the production cost A robust “A-frame” structure grants maximum precision in the buffing operation excluding any vibration; Two chucks mounted on a turning table; While the tire is automatically buffed on the first chuck, the operator can load, unload and check the tire from the second one;. This machine can be equipped with an robot arm as optional for load / unload the tires; Chuck 16” ÷ 24,5” Tire external diameter 600 mm ÷ 1250 mm Tire cross section width 160 mm ÷ 500 mm Output up to 30 tires/hours

Output up to 15 tires/hours (bead to bead) EAGLE TRUCK SERIES – ET 3000 The Eagle Truck 3000 is the stat of the art of the buffing process. Full automatic buffing machine; Grinding and brushing arms; Dynamic belt detection device; It represent the premium solution for hot cure production and top quality precure process PICTURE Chuck 16” ÷ 24,5” Tire external diameter 600 mm ÷ 1250 mm Tire cross section width 160 mm ÷ 500 mm Output up to 15 tires/hours (bead to bead)

Output up to XXXX tires/hours BLACK SWAN - STRIP WINDING CUSHION GUM The Black Swan is an breaktrough process that allows a full automatized working cycle: reduced human intervention, limited to the loading and unloading of the casing, less skilled operators less training cost. Integrated profilometer scanner: material saving vs. smearing extruder (150g per tire) the narrow strip compensates the buffed profile to have a perfect final result no use of cement Output up to XXXX tires/hours

BLACK SWAN - STRIP WINDING CUSHION GUM Smearing extruder Material cost savings (one size feed strip vs. calendered material) Reduced shelf life issues No labor required for cushion width cutting Elimination of solution spraying Automatic working cycle Less skilled operator / training cost Mix flexibility (width – wing) Skive hole filling Material saving vs. Smearing extruder (150g per tire)                  

Output up to 20 tires/hours BLACK CONSTRICTOR 3000 TWIN™ The Black Constrictor 3000 Twin is an innovative process that allows a full automatized working cycle combining the cushion and the building process designed to reduce the process time, minimizing the operator intervention increase the consistency of bonding with the application of fresh cushion gum. two hydraulic chucks installed on a turning table cushion gum application in parallel with the building activities, reducing significantly the cycle time. This machine can be equipped with an robotic arm as optional to load / unload the tires Output up to 20 tires/hours

LEVEL 2 – PROCESS TRACEABILITY Inspection Buffing Repairing Cushion Building Curing PROCESS PRODUCT

YOUR GATE TO AN AUTOMATED WORLD VIDEO HOTCURE CELL

Your gate to an automated retreading world Hall 22 / Booth C52