Supervisor & Foremen Responsibility, Training and Documentation

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Presentation transcript:

Supervisor & Foremen Responsibility, Training and Documentation Lupe Camarena Nature Fresh Farms, LLC

Romaine Outbreak FDA visited farms and ranches 2 months after outbreak started By that time there was no product being grown or harvested What do you think they inspected during the investigation visits with the farms? DOCUMENTATION Who can remember what exactly happened 2 months ago????? Make recordkeeping easy and useful! There are many templates to use that can be tailored to each farm. Make sure the recordkeeping logs are located near where the tasks need to be done. If the records are in the office, which is a 5 minute walk from the packing area, the record likely will not be filled out. Required records must be dated and signed or initialed by the person who performed the activity (§ 112.161(a)(4)). Be sure to review logs on a regular basis to make sure there are no problems. Managers or a responsible party must sign and date certain required records after they are reviewed (§ 112.161(b)). Required records, per § 112.164, must be kept for at least two years past the date the record was created. Retaining records for at least this length of time is necessary to ensure that the records are available for reference during verification activities as well as during inspections or in the event something goes wrong. Records can be stored off-site, as long as they can be retrieved and made available and accessible to FDA within 24 hours of request by FDA for inspection and copying (§ 112.166). Electronic records are considered to be ‘on-site’ if they can be accessed from the farm via computer or other devices.

Documentation Recordkeeping includes documenting practices, monitoring, and corrective actions There are many templates available for your use Recordkeeping should be convenient, or else it will not get done Records must be signed and dated by person doing task and after they are reviewed by a responsible person Use and identifier (ranch/lot) and location NEVER fill out form ahead of time, fill out as activity is being performed Use complete name registered in Human Resource Dept. because names are verified during audits Print name clearly and legible Keep all records for at least 2 years Make recordkeeping easy and useful! There are many templates to use that can be tailored to each farm. Make sure the recordkeeping logs are located near where the tasks need to be done. If the records are in the office, which is a 5 minute walk from the packing area, the record likely will not be filled out. Required records must be dated and signed or initialed by the person who performed the activity (§ 112.161(a)(4)). Be sure to review logs on a regular basis to make sure there are no problems. Managers or a responsible party must sign and date certain required records after they are reviewed (§ 112.161(b)). Required records, per § 112.164, must be kept for at least two years past the date the record was created. Retaining records for at least this length of time is necessary to ensure that the records are available for reference during verification activities as well as during inspections or in the event something goes wrong. Records can be stored off-site, as long as they can be retrieved and made available and accessible to FDA within 24 hours of request by FDA for inspection and copying (§ 112.166). Electronic records are considered to be ‘on-site’ if they can be accessed from the farm via computer or other devices.

Recordkeeping Benefits Gives you a plan to follow You can verify practices were done And done properly! Assures you that everyone is following food safety policies Look for trends or outliers and eliminate potential problems May be required for certain activities Regulatory (i.e., FSMA Produce Safety Rule requirements) Third party audits Customers There are many benefits to recordkeeping. Be assured that the task was completed and done properly. See trends or outliers that may cause problems in the future, such as toilet facilities that are frequently out of stock, indicating they need to be checked and cleaned more often. Recordkeeping is required for third party audits and for some parts of the FSMA Produce Safety Rule, see Subpart O—Records for more information on requirements for making and keeping records.

Recordkeeping Tips Establish record keeping schedules that make sense for the record keeper and the action When does it need to be recorded? Who is in charge of documenting it? How often does it need to be documented? Build recordkeeping into normal routines Place recordkeeping logs in accessible areas with necessary supplies (e.g., pens, paper) Rule: If it’s not documented it NEVER happened Do not use corrective fluid Make recordkeeping easy for workers and the tasks they are doing. Workers should understand which records they are responsible for filling out as well as when and how to do it. Recordkeeping supplies should be available where the task is being done to make completing records easy. Tip: Use clear plastic sleeves to tape records near the site of where the task is being done. Clipboards (with pens attached) can also be nailed to the wall in a convenient location for workers to fill out.

Tools Needed Records can be handwritten (pen & paper) or electronic (handheld data entry or scanner) Invest in tools needed to complete task Examples flags, tape measure, shovel for CA, etc. Always be prepared and have a backup plan Use technology to your advantage Phones, apps, tablets, computer software Duct tape, pencils, clipboards, log sheets, and plastic sleeves go a long way to facilitate recordkeeping. Technology can be used for recordkeeping too. Phones, apps, tablets, and computers can make the transfer and saving of documents easy for food safety. If using electronic recordkeeping, be sure that the records are authentic and cannot be changed after entries have been made. § 112.165 outlines acceptable record formats which include original records, true copies, and electronic records.

Training Employees must be trained prior to start working Conduct training if it is your responsibility If not notify the person who is responsible Requirements LGMA- upon hiring, and periodically thereafter, at least once annually FSMA- at least 1 supervisor from each farm must complete “Grower Training” conducted by PSA or equivalent, all employees upon hiring, and at least annually (Produce Safety Rule) Primus- at start of season and at least quarterly Other audits- check requirements Include date, topics covered, list of people trained, must be reviewed signed and dated within 7 days by a responsible party Supporting effective food safety trainings is important so everyone can be involved in reducing risks Sometimes our mind is set only on production We need to think of what’s important Although a written Farm Food Safety Plan is not required by the FSMA Produce Safety Rule, it is highly encouraged. Build recordkeeping into food safety practices to document that things are getting done properly and on time. A Farm Food Safety Plan is a LIVING document. This means it needs to be updated or changed when practices, workers, or situations change or if things are not working as expected. During the production season (especially in the first year after writing the plan) it is a good idea to sit down monthly and review the plan to make sure it is addressing all of the critical areas to minimize produce safety risks according to how the farm is actually functioning. Review the plan at least yearly, even if things are going smoothly.

What is important? COST OF NO FOOD SAFETY OR A POOR PROGRAM FOOD SAFETY PROGRAM COSTS COST OF NO FOOD SAFETY OR A POOR PROGRAM STAFF TRAINING WATER SAMPLES SOIL SAMPLES PRODUCT SAMPLES AUDITING FENCING ANIMLAL CONTROL SECURITY RECORD KEEPING DEATH ILLNESS LEGAL FEES RECALL COSTS LOSS OF JOBS LOSS OF INCOME LOSS OF CONSUMER CONFIDENCE

Responsibilities Identifying fresh produce safety risks on your farm Communicate to Food Safety Professional any risks or corrective actions MONITOR and VERIFY employees (trust is good, but verification is better) Provide equipment and facilities necessary to implement practices that reduce risks Take action when a risk is identified Takes COMMITMENT and DEDICATION which is leads to success of a food safety program We must discipline when necessary, but also recognize a good performance You are chosen as a LEADER, setting a good and consistent EXAMPLE on your farm is KEY The importance of a grower’s commitment to produce safety cannot be overstated! The safety of produce depends on the grower and every person who works on the farm. This slide highlights why their commitment is important to produce safety.

Activities Make recordkeeping easy for workers and the tasks they are doing. Workers should understand which records they are responsible for filling out as well as when and how to do it. Recordkeeping supplies should be available where the task is being done to make completing records easy. Tip: Use clear plastic sleeves to tape records near the site of where the task is being done. Clipboards (with pens attached) can also be nailed to the wall in a convenient location for workers to fill out.

PREVENTION IS OUR ONLY DEFENSE!

Questions????