Engineering Services New Delhi Engineering Services 17.01.07
Presentation Sequence Company Profile Engineering Services, ONGC Assets Created Typical Offshore Facilities Assets under Creation/Renewal Assets Creation – Under Tendering Asset Creation – Future Plan Contd . . Engineering Services
Company Profile MSP Engineering Services
ONGC’s Strategic Vision 2001-2020 To focus on core business of E&P Doubling reserves (i.e. accreting 6 billion tonnes of O+OEG) by 2020; out of this 4 billion tonnes are targeted from the Deep-waters. Improving average recovery from 28% to 40%. Equity Hydrocarbon from abroad. SH Engineering Services
Financial Status (2005-06) ONGC posted a net profit of Rs. 14431 Crores, the Highest by any Indian Company. Practically zero debt Corporate. Contributed over Rs. 23376 Crores to the exchequer. Highest ever Dividend of Rs. 6417 Crores by any Indian Corporate. Engineering Services
Recognition in Last 12 Months ONGC became the NO. 1 E&P Company in the World and 20th among leading Global Energy majors as per Platts Top 250. ONGC became the first Central Public Enterprise to receiver the designated national authority for its clean development mechanism under the Kyoto Protocol. ONGC was conferred the “Golden Peacock Award for Corporate Social Responsibility in Emerging Economics, 2006. Engineering Services
Recognition in Last 12 Months ONGC secured the NDTV Profit Business Leadership Award in the Oil and Gas Category, handed over by the Hon’ble Prime Minister of India. ONGC was awarded the highest-ever Credit Rating for any Indian corporate by the International Credit Rating Agency Moody’s Investor Services. FY06 performance of ONGC has been rated ‘Excellent’ by the Department of Public Enterprises. ONGC has become the first PSU to get ISO 9001-2000 Certification from DNV for Internal Audit. Engineering Services
Engineering Services ONGC Engineering Services
Engineering Services, ONGC Engineering Services is responsible for creating facilities for exploitation & transportation of hydrocarbons. To meet the above objectives, Engineering Services undertakes following activities:- Engineering Construction Facility Renewal Marine Surveys MSP Engineering Services
Engineering Services, ONGC Activities Works(ISO-9001-2000 Certified) Tendering & Award of EPC Contract Contract Execution including Project Management Engg. & Construction related Surveys. Design(ISO-9001-2000Certified) Engineering Consultancy Facility Optimization Technological Upgradation Maintenance Management Engineering Services
Engineering Services, ONGC Offshore Process Platforms Well Platforms Clamp-on structures on existing Platforms Submarine Pipelines (trunk line, in-field lines) Offshore Power Generation/Submarine cabling etc. Onshore GGS/GCS CTF ETP Mini Refineries Pipelines Power Generation BHS SA PF Engineering Services
Projects Execution Strategy Major Works Centers of Engg. Services Western Region North Eastern Region Assets: Ahmedabad, Ankleshwar, Mehsana Projects Execution Strategy Assets: Assam, Tripura Mumbai Region Central Region Assets: Mumbai High, Bassein & Satellite, Neelam & Heera & Engineering Services Southern Region Assets: Karaikal, Rajamundary Engineering Services
Projects Execution Strategy Major Works Centers of Engg. Services Western Region North Eastern Region Assets: Ahmedabad, Ankleshwar, Mehsana Projects Execution Strategy Assets: Assam, Tripura Mumbai Region Central Region Assets: Mumbai High, Bassein & Satellite, Neelam & Heera & Engineering Services Southern Region Assets: Karaikal, Rajamundary Engineering Services
Assets Created Engineering Services
Assets Created Western Offshore Process Platforms : 34 (upto pre-monsoon’06) Western Offshore Process Platforms : 34 Well Platforms : 146 Clamp-on : 66 Submarine P/L (Kms) : 4500+ Eastern Offshore Well Platforms : 4 Neelam Process Complex Contd . . Engineering Services
Growth of Process Platforms Nos. IC Complex * For one year Engineering Services
Growth of Well Platforms Nos. * For one year Engineering Services
Growth of Clamp on Structures Nos. Engineering Services
Growth Of Pipelines Kms. * For one year Engineering Services
Typical Offshore Facilities Engineering Services
Typical Well Platform Requirements Structural Steel 2000 to 3000 tonnes Submarine Pipelines 15-20 Km (4” to 18”) WF/WI/GL Other Items Valves Vessels Batteries Line Pipes CP Systems Shutdown Systems Composite Materials Solar Power Systems Life Support Systems Personal Safety Systems Fire Detection & Protection Systems Electrical, Instrumentation & Fiber Optic Cables. Engineering Services
Typical Process Platform Requirements Structural Steel - 4000 to 5000 tonnes Line Pipe - 40 to 50 Km from interconnecting WF/WI/GL Cables (Elect. & Instt.) - 200 Km Other Items Pipes Valves Vessels DCS PLC UPS & Batteries HVAC Systems CP Systems HT Panels LT Panels Composite Material Pipeline Coatings CCTV Systems Paging & Intercoms Gas Turbine Generator Process Gas Compressor MOL Pumps & Water Injection Pumps Air Compressors Solar Power Systems Fire Detection & Protection Systems Produced Water Treatment Systems Life Support &Personal Safety System Electrical, Instt. & Fiber Optic Cables. Engineering Services
Assets Under Creation / Renewal Engineering Services
Asset Under Creation Facilities Value : US$ 1844 M (Rs. 8378 Crores) Process Platform : 2 (BCP-B2 & Vasai East ) Well Platforms : 16 (Heera Re-Development, C-Series, WPP-1 & 2) Submarine Pipelines : 267 Kms Value : US$ 1844 M (Rs. 8378 Crores) Engineering Services
Asset Under Creation Sl. No. Project Description Value Completion 1 BCP-B2 Gas Compressor Platform US$ 283 M (Rs. 1300 Crs.) 29.02.2008 2. Vasai East Process-cum Booster Compressor Platform Well Platform US$ 456 M (Rs. 2117 Crs.) 02.04.2008 3. WPP-I US$ 239 M (Rs. 1000 Crs.) 04.04.2007 4. WPP-2 US$ 189 M (Rs. 866 Crs.) 19.04.2007 5. C-Series Well Platforms US$ 388 M (Rs. 1791 Crs.) 20.04.2008 6. Heera Re-development Well Platforms & Pipelines US$ 289 M (Rs. 1304 Crs.) 30.04.2008 Engineering Services
Asset Under Renewal Facilities Awarded Cost : US$ 639 M Process Platform : 1 (SH-RC) Well Platforms : 26 Pipelines : 239 Kms Awarded Cost : US$ 639 M (Rs. 2855 Crores) Engineering Services
Asset Under Renewal Sl. No. Project Description Value Completion 1. 26 Well Platforms Revamp of un-manned platforms in Mumbai High US$ 71 M (Rs. 330 Crs.) 30.04.2007 2. SH Revamp Revamp of SHP Platform US$ 42 M (Rs. 194 Crs.) 15.04.2007 3. PRP Replacement of Old Pipeline US$ 526 M (Rs. 2330 Crs.) 30.04.2008 Engineering Services
Asset Creation (Under Tendering) Engineering Services
Project under Tendering Facilities Process Platforms : 1 (New MHN) Clamp-on Project : 1 Pipeline : 24 Kms. (UTG) Estimated Cost : US$ 904 M (Rs. 4160 Crores) Engineering Services
New MHN Process Platform Process Platform having following facilities:- Oil Handling : 48000 BOPD Gas Handling : 6.8 MMSCMD Water Handling : 215000 BOPD Living Quarters : For 220 Persons Flare Jacket : Pipeline : 100 Kms Modification of Existing : 14 Nos. Platforms Estimated Cost : US$ 821 M (Rs. 3776.6 Crores) Schedule Completion : April, 2010 Engineering Services
20” Gas Line between Uran & Trombay Laying of 20” pipeline between Uran Plant and Trombay Terminals Total Length : 24 Kms Onshore Area – 8.1 Kms Offshore Area – 8.4 Kms Marshy Area – 7.5 Kms Estimated Cost : US$ 52.4 M (Rs. 235 Crores) Schedule Completion : 31.05.2008 Engineering Services
6 – Clamp-on Project Installation of Clamp-on Structure alongwith Modification works in Mumbai High Well Platforms. WA Platform WB Platform WI-6 Platform IN Platform IP Platform Estimated Cost : US$ 31 M (Rs. 148.5 Crores) Schedule Completion : 29.02.2008 Engineering Services
Asset Creation:Future Plans Engineering Services
Future Business Plan Offshore Onshore Project - 11 Nos. Indicative Cost - US$ 3986 M Onshore Project - 9 Nos. Indicative Cost - US$ 2284 M Engineering Services
Asset Creation Future Plans - Offshore Sl. No. Project Description Indicative Cost Completion 1. B-22 Platforms Well-cum Process Platform, Well Platform, Pipelines & Modifi. US$ 360 M (Rs. 1650 Crs.) 28.02.2010 2. B-193 Platform US$ 406M (Rs. 1870 Crs.) 01.03.2010 3. B-Series Gas (MH) Platform Well Platform & Pipeline US$ 290 M (Rs. 1330 Crs.) 30.04.2010 Engineering Services
Asset Creation Future Plans-Offshore Sl. No Project Description Indicative Cost Completion 4. Grid Inter Connectivity Grid Inter connectivity of 26 Well Platforms with Process Platforms US$ 175 M (Rs. 850 Crs.) 30.04.2010 5. Conversion of Sagar Samrat Conversion of Sagar Samart to MOPU US$ 75 M (Rs. 345 Crs.) 01.03.2009 6. Pipeline Replacement Project Rolling Plan for replacement of old pipelines US$ 450 M (Rs. 2025 Crs.) 31.03.2011 7. Re-Re-Devlop plan of MH Process & Well Platforms in Mumbai High US$ 1340 M (Rs. 6164 Crs.) Not yet firmed up Engineering Services
Future Revamp Projects:Offshore Sl. No. Project Description Indicative Cost Completion 1. 30 PLF. Revamp Revamp of 30 well head platforms in MH & N and H US$ 85 M (Rs. 400 Crs.) 30.01.2010 2. Revamp of WIN, WIS, ICW & SHW PLF. Revamp of Water Injection Platforms of Mumbai High US$ 400 M (Rs. 1840 Crs.) 30.04.2010 3. Revamping Well-head of PLF. 3rd Phase of revamp of Well-head Platforms US$ 85 M 30.04.2009 4. Revamp of Neelam & Heera Platforms Revamp of NLM,HRG & HRA Process Platforms and 13 Well Platforms US$ 320 M (Rs. 1470 Crs.) 15.05.2009 Engineering Services
Future Business Potential : Onshore Sl. No. Project Description Indicative Cost Completion 1. Assam Renewal Project Revamp of existing facilities in Assam Asset US$ 550 M (Rs. 2500 Crs.) 30.01.2010 2. Western Onshore Renewal Revamp of existing facilities in Western onshore Asset US$ 650 M (Rs. 3000 Crs.) 30.12.2010 3. Tripura Power Plant 1000MW Power Plant in Tripura US$ 870 M (Rs. 4000 Crs.) - 4. GCS and Trunk Pipeline GCS and Trunk pipeline in Tripura Project US$ 40 M (Rs. 180 Crs.) 31.12.2008 5. Refinery and new facilities Refinery and new facilities at Rajahmundry US$ 31.5 M (Rs. 148 Crs.) 31.05.2009 Engineering Services
Future Business Potential : Onshore Sl. No. Project Description Indicative Cost Completion 6. Cauvery Asset New Facilities at Karikal US$ 31 M (Rs. 145 Crores) 31.03.2010 7. Ahmedabad Asset Construction of 3 GGS US$ 25 M (Rs.120 Crores) 31.05.2009 8. Mehsana Asset Construction of 4 GGS and 1 ETP US$ 40 M (Rs. 185 Crores) 9. Ankelashwar Asset Construction of GGS, ETP, CPF etc. US$ 47 M (Rs. 225 Crores) 30.04.2010 Engineering Services
Expectation from the Industry Competitive and Clean bids. All BEC requirements to be addressed. Proven Technology No deviations Functional specifications are given in ONGC Tender, ONGC expects bidders to use this flexibility to provide:- Cost effective solution Optimized Design New generation of equipment ONGC is following Three Tier Safety System during Offshore Construction, it expects all statutory SHE considerations/ requirements are followed during execution for Crew Vessel Equipment Procedure Engineering Services
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