Pollution Control Systems June 13th, 2006 Subtitle (Arial 22 to 24) Pollution Control Systems Bringing you a World of Experience in Clean Air Solutions Dumitru Manea Global Power Sales - Romania, Bulgaria, Macedonia, Moldova - Add text to be highlighted here -
Table of Contents ALSTOM Environmental Control Systems Our Technologies: Power applications Industry applications Special presentation for FOREN 2006 - Neptun, June 2006
Listed on Paris, London, NY Stock Exchange ALSTOM today Sales €13.7 bn* Orders €15.8 bn* Order backlog €27 bn* Employees 64 000 Present in 70 countries Listed on Paris, London, NY Stock Exchange * FY 2004/05 figures ALSTOM – The future every day
Core competencies Two core businesses : Power Rail Transport 4
Power Turbo-Systems/ Power Environment Power Turbo-Systems Turnkey plants Steam turbines, generators Gas turbines Power Environment Utility boilers Environment control systems Hydro turbines and generators 5
ALSTOM Market position World leader in Transport World leader in Power World Number 1 in Air Pollution Control
Table of Contents ALSTOM ALSTOM in Romania Environmental Control Systems Our Technologies: Power applications Industry applications
POWER: History in Romania ALSTOM has been the first company who transferred its technology in Romania for the 330 MW units in 1968. This transfer of technology allowed Romania to develop on its own its energetic sector and industry. A large number of these units ( between 10 and 330 MW) produced under license in Romania have been exported in the world contributing to the recognition of the Romanian industry
ALSTOM in the Region Significant industrial presence in Romania ALSTOM ROMANIA/ BULGARIA/ MACEDONIA/ MOLDOVA Jacques Chevrier - Country President Global Power Sales Jacques Chevrier / Dumitru Manea ALSTOM Power Service G. Sirakas / A.Dumitriu ALSTOM Transport G.Stanciu / A. D‘Amade ALSTOM Power Romania SRL Bucuresti (G. Sirakas) ALSTOM Transport Romania S.A. Bucuresti (G.Stanciu) ALSTOM General Turbo S.A. * Bucuresti (J.Chevrier) * JV (51% ALSTOM / 49 % General Turbo SA) 2004/2005 ALSTOM Power Bulgaria A.D. Sofia (D. Wiesner) Sales: 70 M€ Employees:1962 Significant industrial presence in Romania
Table of Contents ALSTOM Environmental Control Systems Our Technologies: Power applications Industry applications
Environmental Control Systems Our Business Air pollution control systems & products for power & industrial applications A business driven by increasingly strict emissions regulations Business opportunities are in new plants & retrofitting existing plants
Environmental Control Systems Our R&D Capabilities Dedicated R&D facilities in Sweden, manned by highly-skilled teams offering: Applied physics / Fluid dynamics Chemical engineering Analytical laboratory Instruments / measuring techniques Laboratory for pilot plants and flow model testing Experimental workshop for test equipment and special services Largest reference portfolio
Table of Contents ALSTOM Environmental Control Systems Our Technologies: Power applications Industry applications
Applications: Power & Industry Power applications Dust / particulates emission control Sulfur Oxides (SOx) emission control Wet Limestone technologies Sea water technologies Dry / semi dry technologies Nitrogen oxides (NOx) emission control
Dry Electrostatic Precipitators Wet Electrostatic Precipitators Power Applications: Particulate Control Technologies Dry Electrostatic Precipitators Wet Electrostatic Precipitators Fabric Filters Supplied to date: treat more than 17,000,000 m3/h of flue gas Meets the latest world standards for particulate emissions control Over 150,000 MW installed worldwide Flexibility of design Extensive experience with low sulfur, high resistivity ash coals (>1012 Ohm•cm) 18,000 MW of operating experience Improved performance* Lower first costs* Higher running costs* *) When compared to ESPs technologies
Power Applications: Wet Flue Gas Desulphurization Over 38,000 MW of experience 25+ installations in the last 10 years From 400 MW up to 1,300 MW and up to 6 % sulfur coal SO2 removal efficiencies greater than 98 % Availability greater than 98 % Success with high sulfur fuels (4.5 %) Commercial products such as gypsum or by-products for landfill Low cost/optimal design New and retrofit projects High S (>2%) Medium S (1 - 2%) Low S (< 1%) 450 800+ MW 250
FLOWPAC : New generation of Wet FGD No need for slurry circulation pumps No flue gas sneak age High SO2 removal efficiency High SO3 and particle collecting Very high gypsum quality High S (>2%) Medium S (1 - 2%) Low S (< 1%) 450 800+ MW 250 FLOWPAC Absorber
FLOWPAC Compact Design Halved height Smaller footprint (pumps house) Allows indoor installation Typical open spray tower FLOWPAC h < h/2
FLOWPAC Compact design Spray tower FLOWPAC Spray tower FLOWPAC
FLOWPAC Background Successful project in Karlshamn Short project time High availability Low maintenance Outstanding performance Design Measured SO2 inlet conc. 5 500 4 000 SO2 outlet conc. 150 30 SO2 removal 97.4 99+
FLOWPAC : Recent applications Elektrenai (Lituania) : 4 x 300MW + 1 x 150MW Under construction Amager (E2) (Denmark) : 1 x 150MW Darley Dale (UK) : Lead Smelter Design phase
Power Applications: Seawater Flue Gas Desulphurization Over 11,400 MW of experience Recognized as a global leader High SO2 removal efficiencies (> 98%) for medium and low sulfur coal High S (>2%) Medium S (1 - 2%) Low S (< 1%) 450 800 MW 250 800+ No reagent needed No byproduct Low power consumption Smaller footprint
Power Applications: Novel Integrated Desulphurization-NID 41 installations world-wide Low investment and maintenance costs Maximized reagent utilization Reduced power consumption SO2 removal efficiency greater than 95% irrespective of fuel Combination of FDA system with CFB boilers optimizes desulphurization of high sulfur fuels and gives reduced limestone consumption End products can be used for landfill, mine fill, road beds or fertilizer High S (>2%) Medium S (1 - 2%) Low S (< 1%) 450 800 MW 250 800+
Power Applications: DeNOX - SCR Over 28,000 MW of experience 35+ installations in the last 10 years NOx removal efficiencies greater than 90% New and retrofit projects Urea system also available
Other Applications: Industry Full range of systems for control of air pollutants (dust, SOx, NOx …) from various industries : Aluminum Cement Glass Iron & Steel Non-Ferrous Petrochemical Pulp & Paper Waste to Energy
Industry Applications: Aluminum Leader in the industry 35+ installations in the last 10 years Long lasting relationship with main Aluminum producers Emission abatement for Pot Lines, Anode Bake and Green Anodes Products: Abart dry scrubber (HF emission reduction & recycling) Desulphurization - Dry or Wet
Industry Applications: Cement More than 80 Installations last ten years Installations at cement plants world wide to coal mill, kiln, clinker cooler, alkali bypass, raw mill,cement mill, & other de-dusting applications. Products: Bag House - reverse air low ratio Bag House - pulse jet high ratio Electrostatic Precipitators Wet Flue Gas Desulphurization SCR - Selective Catalytic Reduction
Industry Applications: Glass 30 years experience in air pollution control installations for flat -, container - and special glass, mineral wool and other Products: Particulate removal - ESP Gaseous pollutants - SO2 and Boron - Dry systems NOx control for glass furnaces - SCR
Industry Applications: Iron & Steel Major applications of ALSTOM air pollution control products include applications for: Melt shop ventilation systems (EAF; LMF; AOD; Induction Furnace) Coke oven pushing emission control systems (Trav-L-Vent system) Sinter plants primary & secondary emissions Cast House ventilation and other general ventilation requirements Products: Particulate - ESP, FF Desulphurization - NID or Wet Dioxin and Furan - NID Water Cooled Duct Hot Quench Force Draft Cooler Heat Recovery
Industry Applications: Non Ferrous Metals Products for Non Ferrous Metals Industry Dry Hot ESPs for primary smelting in the copper, zinc, lead, and nickel industries Bag Filters for primary and secondary gases custom-suited to specific temperature, moisture, pH, and abrasiveness requirements Wet ESps for Acid Plants Evaporative Coolers Forced-Draft Coolers Fabric Filters Flue Gas Desulfurization Plants
Industry Applications: Petrochemical An extensive portfolio of solutions for: NOx SOx Particulate from refineries & petrochemical plants
Industry Applications: Pulp & Paper Products for Pulp & Paper Industry Electrostatic Precipitators for recovery boilers Electrostatic Precipitators for multi fuel power boilers Electrostatic Precipitators for lime kilns FGD Systems for SOx control
Industry Applications: Waste to Energy We offer cost-effective and reliable gas cleaning solutions to comply with the most stringent emission standards for plants thermally treating waste, offering various end product options and possible energy recovery Experience Years of activities Technology DeNOx SCR Wet pac Wet scrubber NID Flash Dryer Drypac Semi-dry Eco- or CT-DAS Dry Absorption 1980 1985 1990 1995 2000 2005 43 units in 7 countries treating 1 820 600 Nm3/hr 55 units in 9 countries treating 2 427 000 Nm3/hr 23 units in 5 countries treating 2165 000 Nm3/hr 124 units in 14 countries treating 9106 900 Nm3/hr 169 units in 12 countries treating 4 649 500 Nm3/hr
Conclusion ALSTOM - Number 1 worldwide in Air Pollution Control Systems market Largest reference portfolio Significant industrial presence in Romania FLOWPAC best solution for the Romanian WFGD projects (Complexul Energetic Rovinari, Complexul Energetic Turceni, ...) A range of other technologies available for all air pollution control applications
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