Sliver Information system KITMaster. Sliver Information System KIT Real time production and quality monitoring –sliver count –sliver evenness –spectrogram.

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Presentation transcript:

Sliver Information system KITMaster

Sliver Information System KIT Real time production and quality monitoring –sliver count –sliver evenness –spectrogram analysis –CV and CVL curves –production (kilos or pounds) –efficiency analysis –down time analysis Long term analysis (shift, day, month, lot) Easy to use

The Benefits Continuous quality monitoring Automatic documentation for quality assurance Cost reduction in personnel and lab equipment No loss of raw materials required for sampling Real time trouble shooting

Please wait TEXNET interface TEXNET cable Power supply KITserver (1 per 50 machines) Application Server Ethernet KIT concept

FTB1 interface in each individual machine TEXNET network Cards: DK740 - DK760 - DK780 - DK803 - DK903 Draw frames: HS900 - HS1000 NEW: handling of cards with IDF KIT machine connections

Windows2000 server Users access KIT through any PC connected to the PC network. Link to host system through Ethernet and data import and export tools. NEW: more than 50 machines per KIT system are now possible! New: connection of combers, flyers and spinning machines is now possible! KIT: System Configuration

Oracle relational data base. Users can define reports and graphical formats through a powerful report generator. Graphical user interface, with many user definable preferences, mouse driven from the carding/draw frame department floor lay-out. Symbols and type of reports identical to previous KIT system facilitates the user training. KIT: Software Configuration

KIT: Applications Real time sliver count monitoring with user definable alarm and stop limits Real time CV monitoring Real time spectrogram analysis Real time trouble shooting in case of spectrogram error CVL monitoring Production, efficiency, stop analysis per shift, day and lot Automatic event logging By end of 2001: NCT monitoring module

Graphical Department overview

KIT Status Symbols

Detailed Machine Report IDF Card

Detailed Machine Report Card

Detailed Machine Report Draw Frame

Sliver Quality stop on IDF card

Sliver Quality Stop on Card

Sliver Quality Warning on Draw Frame

Card Stop Details Actual Shift

Card Stop Details for a selected Shift

Draw Frame Stop Details Actual Shift

Actual Production Report Cards

Actual production report draw frames

Cards Shift Stop report

Card Stop Pareto Analysis

Draw Frames Shift Stop Report

Graphical Reports

Card Spectrogram analysis

Multiple Spectrogram Analysis

Sliver variation diagram

NCT Control

Wire management The wire management module in the KITMaster system is the perfect tool to monitor status and maintenance intervals of all wirings used in the cards. Based on pre-defined maintenance intervals and the card sliver output as monitored by KIT, the wire management software calculates maintenance schedules for each individual card element. At a glance, the user gets a complete overview of the wiring condition of all machines connected. For each card element, next actions and time to next action is listed and all overdue maintenance actions are highlighted in red. A mouse click on a single card item displays the complete maintenance history of this item.

Wire management

Wire setup

Data Block Setup

Setup Alarm & Warning Levels

Formula Editor

Filter Definitions

Report Generator

Sliver Information system KITMaster