CGE Greenhouse Gas Inventory Hands-on Training Workshop UNFCCC – NAI SOFTWARE Sector: Industrial Processes Practical Aspects and Exercises CGE = Consultative Group of Experts on National Communications from Parties not included in Annex I to the Convention NAI Parties = Parties not included in Annex I to the Convention

CONTENT Details on use of the UNFCCC – NAI Software to calculate and report GHG emissions in the Industrial Processes sector. Practical exercises (to be solved by the participants after the presentation).

BACKGROUND The decision trees in the IPCC good practice guidance are used to choose a good practice method that suits national circumstances. The UNFCCC-NAI Software contains, basically, the methods of lesser complexity that countries can use to prepare their inventories. However, in principle, the software can be used to report the estimated emissions independently of the complexity of method used (Tier 2, 3, etc).

SECTOR: INDUSTRIAL PROCESSES CKD = cement kiln dust

SECTOR: INDUSTRIAL PROCESSES Cement and Lime Production IPCC Guidelines = Revised 1996 IPCC Guidelines for National Greenhouse Gas Inventories EF = emission factor

SECTOR: INDUSTRIAL PROCESSES Exercise 2.1: Cement Production (I) Country A: Year: 2000 Data Three Portland cement plants operate in the country. Information could not be obtained directly from the plants. The country’s national statistics report only the data included in the following table. Country Year Cement Production (tonne) Clinker Exported (tonne) Imported A 2000 1 052 600 199 994

SECTOR: INDUSTRIAL PROCESSES Exercise 2.1: Cement Production (II) Tasks Using the UNFCCC–NAI Software: Calculate CO2 and SO2 emissions. Verify the emissions reported in the Sectoral and Summary Tables. Fill Table 8A (Overview Table) for the self evaluation of quality and completeness.

SECTOR: INDUSTRIAL PROCESSES Exercise 2.1: Cement Production (III) Steps Open the software and select in the Industrial Processes sector Worksheet 2-1s1B CO2 from Cement Production (Tier 2). Enter the amount of clinker produced in the year. Estimate clinker production from cement production (because the clinker fraction is not known use the default value of 95% for Portland cement). Subtract for clinker imports and add for exports (999,970 tonne + 199,994 tonne = 1,199,964 tonne clinker produced). Add a note in the documentation box clarifying how the quantity of clinker produced in the year was estimated.

SECTOR: INDUSTRIAL PROCESSES Exercise 2.1: Cement Production (IV) Steps Enter the CO2 EF selected. In absence of data for the clinker lime percentage consider default value of 65% and use default EF (clinker) = 0.5071 tonne CO2/tonne clinker). Calculate CO2 emissions from clinker production. In absence of data on CKD, apply default correction factor for lost CKD (i.e. add 2% to the CO2 calculated for clinker). CKD correction factor = 1.02 Open the software and select in the Industrial Processes sector Worksheet 2-1s2 SO2 from Cement Production (Tier 1). Enter the amount of cement produced in the year. Enter the SO2 default EF for cement production. Go to the Sectoral and Summary Tables and verify the emission report.

CO2 EMISSIONS FROM CEMENT PRODUCTION (TIER 2 METHOD) ADD NOTE IN THE DOCUMENTATION BOX CLARIFYING HOW THE QUANTITY OF CLINKER PRODUCED WAS ESTIMATED

SO2 EMISSIONS FROM CEMENT PRODUCTION (TIER 1 METHOD)

CO2 AND SO2 EMISSIONS REPORT FROM THE CEMENT PRODUCTION IN THE SECTORAL TABLE

CO2 AND SO2 EMISSIONS REPORT FROM CEMENT PRODUCTION IN OBSERVE THAT THE SOFTWARE CALCULATES AUTOMATICALLY THE TOTAL NATIONAL EMISSIONS CO2 AND SO2 EMISSIONS REPORT FROM CEMENT PRODUCTION IN THE SUMMARY REPORT TABLE

CO2 AND SO2 EMISIONS FROM CEMENT PRODUCTION REPORT IN THE SHORT SUMMARY TABLE

SECTOR: INDUSTRIAL PROCESSES Exercise 2.2: Cement Production (I) Country A: Year: 2000 Data Three Portland cement plants operate in the country. The production data were collected directly from the plants. The data included information on CaO content of the clinker (67% average clinker lime percentage). Each plant exported 20% of its annual production of clinker. All of the CaO was from a carbonate source. Country Year Cement Production (tonne) Clinker Production (tonne) Exported A 2000 1 052 600 1 199 964 199 994

SECTOR: INDUSTRIAL PROCESSES Exercise 2.2: Cement Production (II) Tasks Using the UNFCCC–NAI Software: Calculate CO2 emissions using the Tier 2 method. Verify the emissions report in the Sectoral and Summary Tables. Fill Table 8A (Overview Table) for the self evaluation of quality and completeness. Print the used worksheets, the Sectoral Summary Tables and the Overview Table (8A).

SECTOR: INDUSTRIAL PROCESSES Limestone and Dolomite; Soda Ash

SECTOR: INDUSTRIAL PROCESSES Production and Use of Mineral Products NMVOC = non-methane volatile organic compounds

SECTOR: INDUSTRIAL PROCESSES Other Mineral Products

SECTOR: INDUSTRIAL PROCESSES Ammonia Production

SECTOR: INDUSTRIAL PROCESSES Nitric Acid, Adipic Acid Production NSCR = non-selective catalytic reduction

SECTOR: INDUSTRIAL PROCESSES Carbide, Other Chemicals

SECTOR: INDUSTRIAL PROCESSES Iron and Steel

Iron/steel production (tonne) SECTOR: INDUSTRIAL PROCESSES Exercise 2.3: Iron and Steel Production (I) Country A: Year: 2000 Data A plant producing iron and steel operates in the country. The data, submitted directly by the plant, included only the iron/steel production and the amount of coke used as reducing agent (80,000 tonne). It was impossible to obtain more details about the chemical composition of the reducing agent and mineral used. Country Year Iron/steel production (tonne) A 2000 200 000

SECTOR: INDUSTRIAL PROCESSES Exercise 2 SECTOR: INDUSTRIAL PROCESSES Exercise 2.3: Iron and Steel Production (II) Tasks Using the UNFCCC–NAI Software: Calculate CO2 emissions. Verify the emissions reported in the Sectoral and Summary Tables. Fill Table 8A (Overview Table) for the self evaluation of quality and completeness.

SECTOR: INDUSTRIAL PROCESSES Exercise 2 SECTOR: INDUSTRIAL PROCESSES Exercise 2.3: Iron and Steel Production (III) Steps Open the software and select in the Industrial Processes sector Worksheet 2-11-1 for Metal Production (because detailed data for reducing agents are not available use the Tier 1 Method. This method slightly overestimates emissions; 1–10%) Enter the mass of reducing agent used (80,000 tonne). Because country-specific data at the plant level are not available use the default EF for reducing agents in pig iron production (3.1 tonne CO2/tonne reducing agent).

SECTOR: INDUSTRIAL PROCESSES Exercise 2 SECTOR: INDUSTRIAL PROCESSES Exercise 2.3: Iron and Steel Production (IV) Steps Estimate CO2 emissions. Add note in the information box explaining that it was impossible to obtain more details about the chemical composition of the reducing agent and mineral used and for this reason the correction of column C is not applied. Go to the Sectoral and Summary Tables and verify the reported emissions estimates. Verify that the quantity of coke used as reducing agent was subtracted from the Fuel Combustion sector. Note: Tier 2 is more accurate but also more data-intensive. Includes a correction for the carbon stored in the metals produced.

CO2 EMISSIONS FROM IRON AND STEEL PRODUCTION NOTE IN THE DOCUMENTATION BOX

CO2 EMISSIONS FROM IRON AND STEEL PRODUCTION IN THE SECTORAL REPORT TABLE

CO2 EMISSIONS FROM IRON AND STEEL PRODUCTION IN THE SUMMARY REPORT TABLE

SECTOR: INDUSTRIAL PROCESSES Ferroalloys

SECTOR: INDUSTRIAL PROCESSES Aluminium, Other Metals, SF6 in Foundries GPG2000 = Good Practice Guidance and Uncertainty Management in National Greenhouse Gas Inventories

SECTOR: INDUSTRIAL PROCESSES Aluminium, Other Metals, SF6 in Foundries

SECTOR: INDUSTRIAL PROCESSES Pulp and Paper, Food and Drink

SECTOR: INDUSTRIAL PROCESSES Production of HFCs, PFCs, SF6

SECTOR: INDUSTRIAL PROCESSES Consumption of HFCs, PFCs, SF6

Verify the emissions reported in the Sectoral and Summary Tables. SECTOR: INDUSTRIAL PROCESSES Exercise for self evaluation 1: GHG Emissions from different industrial processes (I) Country A: Year: 2000. Data The National Statistics Office provided production data of several industrial processes. Determine GHG emissions from those processes using the Tier 1 Method and the UNFCCC–NAI Software. Verify the emissions reported in the Sectoral and Summary Tables.

COUNTRY A: YEAR 2000. PRODUCTION DATA OF SEVERAL INDUSTRIAL PROCESSES SECTOR: INDUSTRIAL PROCESSES Exercise for self evaluation 1: GHG Emissions from different industrial processes (II) COUNTRY A: YEAR 2000. PRODUCTION DATA OF SEVERAL INDUSTRIAL PROCESSES PROCESS PRODUCTION EMISSION FACTOR Quicklime 82 300 t 0.75 t CO2/t quicklime Glass 7 173.04 t 4.5 kg NMVOC/t glass Calcium Carbide 8 279.30 t 1.8 t CO2/t carbide Alcoholic Beverages Wine 155 900 hl 0.08 kg NMVOC/hl Beer 2 136 100 hl 0.035 kg NMVOC/hl Spirits (Rum) (*) 594 100 hl 15 kg NMVOC/hl Foods Bread 464 100 t 8 kg NMVOC/t Cookies 21 400 t 1 kg NMVOC/t Coffee roasting 20 500 0.55 kg NMVOC/t Sugar 4 165 200 t 10 kg NMVOC/t (*) The emission factor for the rum is based on the alcoholic content of the beverage (40% in this case). Take into account this fact and incorporate note in the documentation box in the corresponding worksheet.

SECTOR: INDUSTRIAL PROCESSES Exercise for self evaluation 1: GHG Emissions from different industrial processes (III) RESULTS PROCESS EMISSION Quicklime 61.73 Gg CO2 Glass 0.03 Gg NMVOC Calcium Carbide 14.9 Gg CO2 Alcoholic Beverages 3.65 Gg NMVOC Foods 45.4 Gg NMVOC

Thank you