Identifying Threads, Sealing Methods and Industrial Fittings
Module Objectives Explain the basic thread characteristics necessary to identify threads
Module Objectives Explain the basic thread characteristics necessary to identify threads Differentiate between and identify various types of threads used on industrial fittings
Module Objectives Explain the basic thread characteristics necessary to identify threads Differentiate between and identify various types of threads used on industrial fittings Explain the various sealing methods used for the different fittings
Module Objectives Explain the basic thread characteristics necessary to identify threads Differentiate between and identify various types of threads used on industrial fittings Explain the various sealing methods used for the different fittings Identify different types of fittings being used in the industrial market place
Thread Characteristics
Thread Characteristics Pitch Thread pitch is the distance between a single thread
Thread Characteristics Pitch: Pitch is sometimes written as the number of threads within one inch distance e.g. 8 threads per inch
Thread Characteristics Flank Angle and Taper Angle:
Thread Characteristics Crest and Root: Root Crest
Thread Characteristics Major Diameter or OD:
Thread Style and Function
Thread Styles Port End Threads: Parallel Parallel
Thread Functions Parallel Threads: Parallel threads only serve the function of holding in the fitting Sealing is achieved by some other means, such as with an O-ring
Thread Styles Port End Threads: Tapered Tapered
Thread Function Tapered Threads: Tapered threads serve two functions: For holding in the fitting Sealing (even though sealing is usually assisted with additional sealant)
Thread ID Tools
Thread ID Tools MIK-1 kit Port Boards Known Threads Markings and Tables
Thread ID Tools MIK-1 kit Caliper Thread gages Thread profiles Instruction booklet Nose angle indicator
Thread ID Tools MIK-1 kit Caliper Used to measure outside and inside diameter in either inch or metric units
Thread ID Tools MIK-1 kit Thread gages Used to compare thread form to determine pitch
Thread ID Tools MIK-1 kit Thread profiles Used to shadow pipe threads for determining nominal size
Thread ID Tools MIK-1 kit Nose angle indicator Used to determine whether nose angle or seat is 37° or 45°
Thread ID Tools MIK-1 kit Instruction booklet (4303-B1) Contains specifications for various thread forms
Thread ID Tools Port Board Used to determine male thread size based on comparison with known threads
Thread ID Tools Other Known Threads Tube nuts or other components where threads can be used for comparison
Thread ID Tools Markings and Tables In some cases, fittings are marked with a cross reference for threads Tables can be used to identify threads based on given characteristics
Identifying Threads
Identifying Threads Steps for Identifying Thread Forms: 1a. Verify if parallel or tapered Visual inspection
Identifying Threads Steps for Identifying Thread Forms: 1b. Verify if parallel or tapered Compare with a known parallel
Identifying Threads Steps for Identifying Thread Forms: 2. Determine thread pitch Use thread gages Bad Fit Good Fit
Identifying Threads Steps for Identifying Thread Forms: 3a. Determine size Measure with caliper or compare with thread profile
Identifying Threads Steps for Identifying Thread Forms 3b. Determine Size Compare with Profile
Identifying Threads Steps for Identifying Thread Forms: 4. Define thread Threads are called out according to the type of thread They usually follow a standard pattern and this is how they may appear on a print
Identifying Threads Steps for Identifying Thread Forms: 4. Define thread NPT/NPTF - American Pipe Thread Example: 1/4-18 NPT 1/4 = nominal size 18 = pitch (threads per inch) NPT or NPTF usually specified or NPT/NPTF where it does not matter if it is either one
Identifying Threads Steps for Identifying Thread Forms: 4. Define thread UN/UNF - Unified (SAE Straight Thread) Example: 9/16-18 UNF 9/16 = actual size 18 = pitch (threads per inch) UN or UNF usually specified or UN/UNF where it does not matter UNF is usually used for thread pitch above 12 TPI
Identifying Threads Steps for Identifying Thread Forms: 4. Define thread BSPT - British Standard Pipe, Tapered Example: R3/8 R signifies tapered 3/8 = nominal size The pitch is usually assumed based on known standard Japanese taper thread would be written as PT 3/8
Identifying Threads Steps for Identifying Thread Forms: 4. Define thread BSPP - British Standard Pipe, Parallel Example: G3/4 G signifies parallel 3/4 = nominal size The pitch is usually assumed based on known standard Japanese parallel thread would be written as PF 3/8
Identifying Threads Steps for Identifying Thread Forms: 4. Define thread Metric Parallel Example: M22X1.5 M signifies metric 22 = actual size in mm 1.5 = pitch (distance between threads in mm)
Identifying Threads Steps for Identifying Thread Forms: 4. Define thread Metric Tapered Example: M10X1 keg (or tapered) M signifies metric 10 = actual size in mm 1 = pitch (distance between threads in mm) keg is the abbreviation for the German word meaning tapered and if the thread is tapered, it will be specified
Port End Sealing Methods
Port End Sealing Methods Female Port O-ring in chamfer Available with UN/UNF (SAE J1926) Metric (ISO 6149) BSPP (JIS B2351)
Port End Sealing Methods O-ring in chamfer (Male end) Most reliable form of sealing Available in adjustable fittings ISO 6149 has special identification
Port End Sealing Methods Female Port Spot face sealing Available with Metric (DIN 3852-1) BSPP (DIN 3852-2) Wide variety of interchangeable male ends
Port End Sealing Methods O-ring in groove DIN 3852 Type E O-ring not round in cross section Adjustable not possible Second in pressure holding capacity
Port End Sealing Methods O-ring w/ retaining ring DIN 3852 Type G & H Separate metal ring surrounding o-ring Adjustable fittings are type H
Port End Sealing Methods Bonded Seal DIN 3852 Type D Elastomer bonded to metal ring Undercut on fitting has taper angle Adjustable not possible
Port End Sealing Methods Hard metal seal DIN 3852 Typically used on Banjo fittings Seals by coining surface of port Limited reusability Useful for extreme temperatures Adjustable not possible
Port End Sealing Methods Soft Metal Seal DIN 3852 Type A Seal material usually copper Adjustable not possible Undercut area has taper angle
Port End Sealing Methods Cutting Face Seal DIN 3852 Type B Sharp edge on fitting coins spotface for sealing Limited reusability Adjustable not possible Useful for extreme temperatures
Port End Sealing Methods Female Port Taper threads Available with NPT/NPTF (SAE 476) BSPT (DIN 3852-2) Metric taper (DIN 3852-1) Sometimes female port has parallel threads Tapered male into female parallel allowed
Port End Sealing Methods Taper threads Sealing initiated by thread interference Additional sealant usually required Prone to fatigue failure Prone to galling
Tube/Hose End Sealing Methods
Tube End Identification Tube/Hose Ends O-ring face seal (flat face seal) 37° flare 45° flare 24° flareless JIS 30° flare and 60° cone BSI (BSPP) 60° cone NPSM/NPT
Tube End Identification Tube/Hose End O-ring face seal SAE J1453 ISO 8434-3 UN/UNF Thread Hose,Inch or metric tube
Tube End Identification Tube/Hose End 37° flare SAE J514 ISO 8434-2 UN/UNF Thread Hose, Inch or metric tube
Tube End Identification Tube/Hose End 45° flare SAE J512 UN/UNF Thread Hose, Inch tube
Tube End Identification Tube/Hose End 24° flareless SAE J514 UN/UNF Thread Hose, Inch Tube
Tube End Identification Tube/Hose End 24° flareless DIN 2353 ISO 8434-1 Metric Thread Hose, Metric Tube 3 pressure series
Tube End Identification Hose End JIS Cone B8363 BSPP Thread 60° cone Hose connection
Tube End Identification Hose End JIS Flare B8363 BSPP Thread 30° flare Hose connection
Tube End Identification Hose End Komatsu Flare Metric Thread 1.5 mm pitch (all sizes) 30° flare Hose connection
Tube End Identification Hose/Port End BSPP cone BS B5200 BSPP thread 60° cone Hose connection
Tube End Identification Hose/Port End NPTF/NPSM SAE J516 NPT/NPTF male thread NPSM female thread 30° chamfer or 60° cone Hose connection
Identifying Metric 24° Flareless Fittings
Identifying Metric 24° Flareless Fittings Identify markings Manufacturer’s logo Material code Tube size Pressure series
Identifying Metric 24° Flareless Fittings Determine Tube Size Measure sleeve ID
Identifying Metric 24° Flareless Fittings Determine Tube Size Measure tube OD
Identifying Metric 24° Flareless Fittings Determine Tube Size Measure fitting throat
Identifying Metric 24° Flareless Fittings Determine Tube Size Measure opening in back of nut
Identifying Metric 24° Flareless Fittings Determine thread pitch and size
Identifying Metric 24° Flareless Fittings Verify with specification table
JIS and BSPP 60° Cone Fittings
JIS and BSPP 60° Cone Fittings Differences Thread length Chamfer diameter Undercut area Function (dual vs single) Interchangeability?
Hands on Exercise
Standards Activity and Industry Trends
Standards Activity Merging of BSI and JIS 60° Cone Adapters ISO 16030 Pneumatic BSPP Port High Pressure Multi-Bolt Round Flanges
Industry Trends Metric Tube (plated) Elastomeric Seal EO-2 ISO 6149 Machine Tool Builders ISO 6149 Ag Equipment Manufacturers Engine Manufacturers
What’s available From TFD
What’s Available from TFD K4 Adapters Tube Fabricating Equipment Metric Tube EO and EO-2 Fittings & Accessories JIS Fittings Conversion Adapters and Plugs Metric Triple-lok Metric Seal-lok Metric Tube Clamps