Aluminium High Pressure Die Casting

Slides:



Advertisements
Similar presentations
Company presentation
Advertisements

TITAN Group …….Managing Site Build up for the telecom sector TICS Telecom Projects Consultancy Pvt. Ltd.
An ISO / TS : 2002 Certified Company
O T F O R D T O O L & G A U G E C O M P A N Y L I M I T E D The Design and Manufacture of Mini Applicators O T F O R D T O O L & G A U G E C O M P A N.
Welcome ! Products for: Enclosures • Electronics & Communication •
There is a difference.... Future Business, Why VEKA?
Swedish tool steel in every language Short lead times, consistent supply and service support worldwide. For Uddeholm, business has no borders. Our presence.
HALLMARK METALS PVT.LTD.
FCX Performance, Inc.. The Power of One 2 World class flow control solutions built on over 100 years of experience FCX does not run businesses; we provide.
Welding of Metals.
Welcome to Total Solution Specialists…for all your Recruiting needs….
Logo.
Lindbergh Field International Airport New Terminal Bill Mahoney LSW Engineers.
COMPANY HISTORY Established in 1946, Francis Manufacturing Company is a family owned aluminum sand foundry located in Russia, Ohio (approximately 40 miles.
Energy Management Practices: Rolling Mills 1. Contents Introduction Energy Intensive Processes & Reduction in Energy Expenditure through Innovative Practices.
JJ, your No.#1 high quality manufacturing source ! Electrical Products Since 1998.
LOCATION. LOCATION COMPANY PROFILE Name Teriel Sp. z o.o., Iron Foundry Address ul. Lipowa 2a, Gostyń, Polska Contact Tel
A Company Overview PROPRIETARY + CONFIDENTIAL + PATENTS PENDING Technology by Globe Machine Manufacturing Company Presentation to: University of Washington,
Best Group of Companies Credentials Presentation
CONTENTS Our Customer Partners Us Our Products Quality Policy & Standards.
Striving to exceed customer demands by delivering the best.
BEE SME Program in Jamnagar Brass Cluster November 19, 2009.
Terminal Technologies (I) Pvt. Ltd.
CNG Refuelling station. A company located in Cherasco (Italy), is among the world leaders in the field of designing and manufacturing of components and.
Badger Foundry Company 103 Years of Excellence.
MMEC LLC dba MidwestMetalcraft & Equipment 200 Industrial Drive Windsor, MO Office: (660) Fax: (660)
VASANTHAM FOUNDRY.
 Established in  Capacity in terms of component 1to 6 kg.  1600 ton forging press (Russian) installed.  1000 ton forging press (national) installed.
Company Profile Fivalco and Partners “The quality goes in before the name goes on” “The quality goes in before the name goes on”
Director's Message Suri Auto Pvt Ltd is the name made to be the best, by hard work, dedication and team spirit; the highlights that enhance our ongoing.
M & M Machine Craft (An ISO/ TS Company) Company at Glance Incorporation in 1988 with a passion to start up new standards of Quality in the engineering.
18/08/20151 Rajshi Technologies India Pvt. Ltd. Complete Mould Solutions…………..& Beyond.
Investment Foundry. TYPES OF FOUNDRY TYPES OF FOUNDRY 1. Sand Foundry 1. Sand Foundry 2. Investment Foundry 2. Investment Foundry Investment Foundry Process.
Message of the Managing Director EXCELLENT TRANSPORT NETWORK(ETN) is established in 2007 as one of the specialized Services providing company to Oil and.
©2011 Deloitte Touche Tohmatsu Limited©2015 Magnetic Shields LimitedMagnetic Shields Ltd World Leading Design & Manufacture.
Importance of Maintenance HPDC Foundry
General Electric Company Today’s Challenge, Tomorrow’s Markets WRI Sustainable Enterprise Summit 2004 March 17, 2004 Mark Stoler Corporate Environmental.
The Gateway of Indian Drop Forging Welcome to Veraval Main Road, Veraval (Shapar) – , Dist. Rajkot, Gujarat, India. Phone no. : /3030,
Welcome 1 RAJSHREE INDUSTRIES (An ISO 9001:2008 Certified Company) COMPANY PROFILE.
Current Situation ENERGY SUPPLY: Dramatically increasing prices since years Naturally limited oil, gas and coal supplies constantly increasing energy consumption.
Furnaces for Casting Processes
RMIS Engineering At RMIS Engineering we specialise in Mechanical Engineering Contracting and Fabrication works to serve a wide range of industries in Carbon/Mild.
1. 2 OBJECTIVE & DEFINITION : CUSTOMER NEEDS FOR QUALITY, VARIETY & TIME DELIVERY OF THE PRODUCT, REQUIRE A WORKFORCE WHICH IS PROACTIVE AND TECHNICALLY.
Global Project Cargo Solutions brunelprojectcargo.co.uk.
Company presentation. ossam.mtgbg.com 2 History reference Ossam AD was created in 1980 for production of castings of spheroidal-graphite cast iron - material.
1 Company Proprietary and ConfidentialThe document name can go hereCompany Proprietary and Confidential SHEKAR CARGO CONTAINERS PVT LTD A Unit of Shekar.
PRODUCTION PLANNING AND CONTROL (PPC). PLANNING CONTROL CONTROL PRODUCTION.
Company profile and competences August Company identity 2.Facts & figures 3.Company vision 4.Casting cell overview, new investments, layout.
Padma Mines and Minerals Corporation 2/391 A, Mambakkam Road Medavakkam Chennai -100.
Established in 1993, Action Mold is one of the world’s leading injection molding companies engaged in providing manufacturing.
Major Die & Engineering Co.
1 Mulch Lane Bridgeton Mo
GMT.
We warmly welcomes your team
Oliva Group of Companies
For potential buyers we offer
Sri Gowrish CNC Pvt. Ltd., Coimbatore
K.K.ENTERPRISE Manufacturers & Exporters of Steel & Stainless Steel Forgings with Grey and Ductile Iron Fully Finished Components WELCOME Unit Address:
MECHANICAL PARTS FROM INDIA: Low Cost & Safe Procurement
SACO’S MANUFACTURING PREMISES FACTORY 1
Making a Large DI Casting with Foam
Devoted Engineers Plot No. – 8/8/3, Bajri, Dabua Pali Road, Faridabad ,Haryana
Aluminium Die Casting.
WSH EXPERTS WSH Experts Private Ltd established in Singapore to provide integrated services to the industry. We provide wide range of services to all.
Index Blickle in Germany, Europe and Worldwide
Celtic-Plus Proposers Day 20th June 2017, Helsinki
Technical Sales Leader
Certified With ISO 9001:2015 & IATF 16949:2016
Company Overview Founded in 1967 by George S. Moxlow
TPS INFRASTRUCTURE LIMITED Industrial Equipment Company.
Presentation transcript:

Aluminium High Pressure Die Casting SUVARNA ALLOYS PVT LTD Aluminium High Pressure Die Casting

BACK - GROUND New High Pressure Die Casting Aluminium foundry. Location – Kagal Five Star Industrial Area, Kolhapur. Established in 2013. New venture of Esmo group. Esmo group is in the following business sectors, Mining. Logistics & Warehousing. Information Technology. High Pressure Die casting SAPL - Company Briefing

State of the Art Infrastructure – Melting – Crucible less gas fired furnace. (500kgs/hr) Fuel – Bio-Gas. Melt Treatment - Nitrogen Degassing Machine. Die Casting - Buhler Ecoline – Multi step HPDC. (Locking force - 340T and 660T) Holding Furnace – Crucible Less, low energy consuming top heating electric furnace. (500kgs/hr) Compressor – Atlas Copco GE series screw type. (200 cfm) SAPL – Machinery & Capacity

Alloy testing – Spectrometer with 32 element detection. INFRASTRUCTURE Cooling Tower – Inductokool IK-10 & IK-40. Seperate cooling circuits for die and machine. Material Handling – EOT Crane 10T & 2T double girder, Trolley mounted Transfer Ladle. Quality Assurance – Alloy testing – Spectrometer with 32 element detection. Melt testing – Density Index Tester. Component testing – Gauges, Tools and CMM. SAPL – Machinery & Capacity

Shot Blasting – Shot Blasting machine for surface finish requirement. INFRASTRUCTURE Fettling – At HPDC cell fettling and manual inspection with go-no go guages. Shot Blasting – Shot Blasting machine for surface finish requirement. Machining- Ace Micromatic VMCs and CNCs with tooling capability. SAPL – Machinery & Capacity

Features of Buhler machines:- Proven 3 Platen toggle system. INFRASTRUCTURE BBUHLER ECOLINE Features of Buhler machines:- Proven 3 Platen toggle system. High shot speed up to 8.5 m/s filling velocity with metal. Shot profiles set manually or by multistep remote control Multistep Technology for more flexibility Auto Ladle, auto sprayer and auto extractor. SAPL – Fully Automatic Cell

Quality Lab Equipment Degasing Unit Density Index Tester Spectrometer Foundry degasing unit is installed for molten metal treatment. By purging inert gas we improve metal and casting quality. Density Index Tester Density Index Unit is also a part of SAPL Facility. This is very important Test which provide Gas content into molten metal. Spectrometer The metal analyser is used for material testing in foundries. It determines all of the elements in the metal, trace analysis of carbon, phosphorous, sulfur & nitrogen. SAPL – Quality Assurance

DIFFERENTIATOR Buhler Die Casting Cells. – Fully Automatic. Maximum automation, minimum man power requirement. Auto Ladle, Auto Sprayer, Auto Extractor. Components ranging from 150 Tons to 800 Tons locking force. Raw Material Quality control through Spectrometer. Molten metal treatment through Nitrogen Degassing. Molten metal quality control through Density Index Testing. Environment friendly initiative with Bio Fuel for melting furnace with zero emissions. (95% Methane.) SAPL – What makes us different ?

DIFFERENTIATOR In house casting, machining, finishing and sub assembling. Energy efficient set up. Maximum use of alternative clean fuels. Energy cost constant for several years. Product development and Engineering Support from – Buhler AG Ace Micromatics. Separate Melting shop – Die Casting Shop and Machine Shop. Dedicate Tool Maintenance Area. Future Ability to ramp up and expand. With Electrical, Plumbing, Pneumatic and civil infrastructure laid out for further 3 HPDC cells each of 840 T. Industry renowned and highly experienced & qualified Technical advisors. SAPL – What makes us different ?

PLANT LAYOUT SAPL – Efficient Movement! RM Store Melting Shop Die Cast Quality Lab Machine Shop Dispatch Gate Die Maint. Melt Shop– 3,000 sq ft. Die Casting – 10,000 sq ft. Machine Shop– 7,000 sq ft. Total Land Area – 1,40,000 sq ft. Total Plant Area – 20,000 sq ft. SAPL – Efficient Movement!

Suvarna Alloys Pvt Ltd. Plant-1 Total Area constructed 20,000 Sq ft. It covers Melting shop, Raw Material store, Compressor Room, Die casting Shop for 5 Machines, Die Maintenance, Quality Lab, Machine Shop, Shot Blasting Area, Finished good Store and Dispatch. Plant in Picture Suvarna Alloys Pvt Ltd. Plant-1 Double girder EOT crane is installed of Size 10T x 2T. Crane is suitable to take care all die maintenance as well other operations in the plant. 200 TR capacity cooling tower. Layout of Plant is planned as suitable for process.

Future at SAPL Land, Electricity, Manpower available to set up another 2 plants of this size at this location. Energy price is locked for 5 years for bio gas, hence making sure cost control is possible. Non Destructive Testing will be set up in next 12 months. Image Analyzer X- Ray. Ability to ramp up in short time and expand. With Electrical, Plumbing, Pneumatic and civil infrastructure laid out for further 3 HPDC cells each of 840 T. Looking for Joint Venture in setting up entirely dedicated plant for single customers long term requirement or dedicated new product development facility. SAPL – Future offerings.

Infrastructure Policy: POLICIES THAT GOVERN US Operating Policy: Most efficient operating practices should be employed. Standardization of operations and practices. Documentation of operations. Maximize waste reduction. Simplification of tasks and micro – processes. Infrastructure Policy: Best possible equipment in terms of technology and quality has no alternative. Focusing on consistent quality output, even if it means low ROI. Equipments and technologies to enable future advancements and developments. Infrastructure that has global acceptance in terms of best in class standards and technologies. SAPL – Beliefs

POLICIES THAT GOVERN US Man Power Policy: Worlds best machines and pure raw material will only lie idle without able hands to direct it in the right manner - Organizations most important resource is HR. Get the best possible human resource only then world class infrastructure can operate to its potential. HR is partner in growth and success of the organization. Accordingly they share the stakes of performance just like owners and management. Multi level empowerment of employees. Through delegation of work comes responsibility and sense of owning. Continuous & comprehensive training and technical foundation of work force. To know HOW, one needs to understand what, where, when and why first! SAPL – Beliefs

Contact Plant Address: Office Address: Sameer Potdar Rahul Suvarna Director – Operations 255/1, Highway Park, Old PB Road, Tararani Chowk, Kolhapur – 416003 Plant Address: Sameer Potdar Plant Head Plot C-8, Kagal Five Star MIDC, Kolhapur. Correspondence: Office: +91-231-2662167 Fax: +91-231-2662170 www.suvarnaalloys.com

Thank you – Please Visit us!