The Ed Roberts Campus Berkeley, CA Introduction Existing Systems

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Presentation transcript:

The Ed Roberts Campus Berkeley, CA Introduction Existing Systems Mechanical Depth Structural Breadth Conclusion Anderson Clemenceau Mechanical Option Penn State A.E. Senior Thesis April 14, 2015 Leddy Maytum Stacy Architects, Photo by Tim Griffith

The Ed Roberts Campus Introduction Existing Systems Mechanical Depth Structural Breadth Conclusion ASHRAE Climate Zone 3C 99.6% Heating DB: 37°F 0.4% Cooling DB: 81.8°F MCWB: 65°F Google Maps Anderson Clemenceau – Mechanical Option Senior Thesis 2015 Leddy Maytum Stacy Architects

The Ed Roberts Campus Introduction Existing Systems Mechanical Depth Structural Breadth Conclusion Existing Systems Equipment Cooling and Heating 100% OA System Radiant Floor Energy Use Anderson Clemenceau – Mechanical Option Senior Thesis 2015

The Ed Roberts Campus Introduction Existing Systems Mechanical Depth Water Source Heat Pump System With 100% Outdoor Air 2 Gas-fired Boilers Provide Hot Water 900 MBH (Each) 98% Efficiency 2 Cooling Towers Provide Chilled Water 100 Ton Capacity (Each) Introduction Existing Systems Mechanical Depth Structural Breadth Conclusion Existing Systems Equipment Cooling and Heating 100% OA System Radiant Floor Energy Use Anderson Clemenceau – Mechanical Option Senior Thesis 2015

The Ed Roberts Campus Introduction Existing Systems Mechanical Depth Water Source Heat Pump System With 100% Outdoor Air 2 Gas-fired Boilers Provide Hot Water 900 MBH (Each) 98% Efficiency 2 Cooling Towers Provide Chilled Water 100 Ton Capacity (Each) 5 Air Handling Units 3 Constant Air Volume Units 2 Variable Air Volume Units Paired with Exhaust Fans Water Source Heat Pumps Total of 63 Units Range of Capacity: 0.75 – 3.25 tons COP: 4.1 – 4.4 EER: 13.7 - 16.0 Introduction Existing Systems Mechanical Depth Structural Breadth Conclusion Existing Systems Equipment Cooling and Heating 100% OA System Radiant Floor Energy Use Anderson Clemenceau – Mechanical Option Senior Thesis 2015

The Ed Roberts Campus Introduction Existing Systems Mechanical Depth Water Source Heat Pump System With 100% Outdoor Air 2 Gas-fired Boilers Provide Hot Water 900 MBH (Each) 98% Efficiency 2 Cooling Towers Provide Chilled Water 100 Ton Capacity (Each) 5 Air Handling Units 3 Constant Air Volume Units 2 Variable Air Volume Units Paired with Exhaust Fans Water Source Heat Pumps Total of 63 Units Range of Capacity: 0.75 – 3.25 tons COP: 4.1 – 4.4 EER: 13.7 - 16.0 Radiant Floor Introduction Existing Systems Mechanical Depth Structural Breadth Conclusion Existing Systems Equipment Cooling and Heating 100% OA System Radiant Floor Energy Use Anderson Clemenceau – Mechanical Option Senior Thesis 2015 Leddy Maytum Stacy Architects

The Ed Roberts Campus Introduction Existing Systems Mechanical Depth Water Source Heat Pump System With 100% Outdoor Air 2 Gas-fired Boilers Provide Hot Water 900 MBH (Each) 98% Efficiency 2 Cooling Towers Provide Chilled Water 100 Ton Capacity (Each) 5 Air Handling Units 3 Constant Air Volume Units 2 Variable Air Volume Units Paired with Exhaust Fans Water Source Heat Pumps Total of 63 Units Range of Capacity: 0.75 – 3.25 tons COP: 4.1 – 4.4 EER: 13.7 - 16.0 Radiant Floor Heating and Cooling Capacity Serves Lobby and Courtyard Areas – 7,150 sq. ft. Introduction Existing Systems Mechanical Depth Structural Breadth Conclusion Existing Systems Equipment Cooling and Heating 100% OA System Radiant Floor Energy Use   Area Served Coverage Area (sqft) Cooling Cap. (MBH) Heating Cap. (MBH) Zone 1 Courtyard North 1800 27 18 Zone 2 Courtyard South 2000 30 20 Zone 3 Lobby 3350 58 Anderson Clemenceau – Mechanical Option Senior Thesis 2015

The Ed Roberts Campus Introduction Existing Systems Mechanical Depth Trace 700 Model vs. Real Building Energy Use ~30% Less Electricity Use ~30% More Gas Use Introduction Existing Systems Mechanical Depth Structural Breadth Conclusion Existing Systems Equipment Cooling and Heating 100% OA System Radiant Floor Energy Use Modeled Building Capacity Cooling 146 Tons 200 Tons Heating 2,200 MBH 1800 MBH Anderson Clemenceau – Mechanical Option Senior Thesis 2015

The Ed Roberts Campus Introduction Existing Systems Mechanical Depth Trace 700 Model vs. Real Building Energy Use ~30% Less Electricity Use ~30% More Gas Use Introduction Existing Systems Mechanical Depth Structural Breadth Conclusion Existing Systems Equipment Cooling and Heating 100% OA System Radiant Floor Energy Use Modeled Building Capacity Cooling 146 Tons 200 Tons Heating 2,200 MBH 1800 MBH Anderson Clemenceau – Mechanical Option Senior Thesis 2015

The Ed Roberts Campus Introduction Existing Systems Mechanical Depth Trace 700 Model vs. Real Building Energy Use ~30% Less Electricity Use ~30% More Gas Use Introduction Existing Systems Mechanical Depth Structural Breadth Conclusion Existing Systems Equipment Cooling and Heating 100% OA System Radiant Floor Energy Use Modeled Building Capacity Cooling 146 Tons 200 Tons Heating 2,200 MBH 1800 MBH Anderson Clemenceau – Mechanical Option Senior Thesis 2015

The Ed Roberts Campus Introduction Existing Systems Mechanical Depth Structural Breadth Conclusion Mechanical Depth Variable Refrigerant Flow System Equipment Unit Sizing Energy Use Solar Thermal Radiant Floor and DHW System Sizing Anderson Clemenceau – Mechanical Option Senior Thesis 2015

The Ed Roberts Campus Introduction Existing Systems Mechanical Depth Ceiling-Mounted, Ducted Indoor Units 6,000-48,000 Btu/h Capacities .32 in wg Static Pressure c Introduction Existing Systems Mechanical Depth Structural Breadth Conclusion VRF Heat Recovery System Air-cooled Condenser (Outdoor) Unit Variable-Speed Scroll Compressor Simultaneous Cooling And Heating Heat Recovery Between Indoor Units Mechanical Depth Variable Refrigerant Flow System Equipment Unit Sizing Energy Use Solar Thermal Radiant Floor and DHW System Sizing c Johnson Controls c Anderson Clemenceau – Mechanical Option Senior Thesis 2015 Johnson Controls

Nominal Size of Outdoor Unit [tons] The Ed Roberts Campus VRF Mechanical Zoning Plan Introduction Existing Systems Mechanical Depth Structural Breadth Conclusion   Nominal Size of Outdoor Unit [tons] IEER COP VRF Zone 1 26 (10+10+6) 18.8 3.56 VRF Zone 2 22 (10+6+6) 3.61 VRF Zone 3 18 (6+6+6) 19.2 3.49 VRF Zone 4 28 (8+8+6+6) 21.2 3.87 Mechanical Depth Variable Refrigerant Flow System Equipment Unit Sizing Energy Use Solar Thermal Radiant Floor and DHW System Sizing First Floor Second Floor Anderson Clemenceau – Mechanical Option Senior Thesis 2015 Leddy Maytum Stacy Architects Leddy Maytum Stacy Architects

Required Airflow [cfm] DOAS Unit Nominal Airflow [cfm] The Ed Roberts Campus   Required Airflow [cfm] Model DOAS Unit Nominal Airflow [cfm] VRF Zone 1 4,426.47 JDHA-210 2250-5500 VRF Zone 2 5,480.2 JDHA-300 3750-8700 VRF Zone 3 3,808.54 VRF Zone 4 5,867.72 Lobby/Reception 2,503.64 JDHA-120 1500-3550 Dedicated Outside Air System (DOAS) Supplies Filtered, Dehumidified Ventilation Air Variable-Speed Fan Operation DX Cooling, Electric Heating Introduction Existing Systems Mechanical Depth Structural Breadth Conclusion Mechanical Depth Variable Refrigerant Flow System Equipment Unit Sizing Energy Use Solar Thermal Radiant Floor and DHW System Sizing Anderson Clemenceau – Mechanical Option Senior Thesis 2015

% Change in Utility Cost - WSHP vs. VRF The Ed Roberts Campus % Change in Utility Cost - WSHP vs. VRF Jan Feb Mar Apr May Jun Jul Aug Sep Oct Nov Dec 8.86% 5.55% -2.40% -13.90% -17.26% -26.34% -30.78% -26.67% -28.40% -18.22% -5.59% 6.78% Introduction Existing Systems Mechanical Depth Structural Breadth Conclusion Mechanical Depth Variable Refrigerant Flow System Equipment Unit Sizing Energy Use Solar Thermal Radiant Floor and DHW System Sizing Yearly Utility Cost Change: 14.3% Yearly Savings: $23,200 Anderson Clemenceau – Mechanical Option Senior Thesis 2015

Existing System Energy Costs Discounted Payback Period The Ed Roberts Campus Life Cycle Cost Analysis 2014 Supplement to NIST Manual 135 Discount Rate: 3% Existing System Energy Costs VRF Energy Costs Net Savings Investment Discounted Payback Period $4,336,036.32 $3,718,476.30 $617,560.02 $364,300.00 20 Years Introduction Existing Systems Mechanical Depth Structural Breadth Conclusion Mechanical Depth Variable Refrigerant Flow System Equipment Unit Sizing Energy Use Solar Thermal Radiant Floor and DHW System Sizing Anderson Clemenceau – Mechanical Option Senior Thesis 2015

The Ed Roberts Campus Introduction Existing Systems Mechanical Depth Solar Thermal Water Heating System Domestic Water Heating Radiant Floor Space Heating Analysis: CombiSys Solar Thermal Water Heating Simulation Introduction Existing Systems Mechanical Depth Structural Breadth Conclusion Mechanical Depth Variable Refrigerant Flow System Equipment Unit Sizing Energy Use Solar Thermal Radiant Floor and DHW System Sizing Solar Thermal Schematic Anderson Clemenceau – Mechanical Option Senior Thesis 2015

The Ed Roberts Campus Introduction Existing Systems Mechanical Depth Solar Thermal Water Heating System Domestic Water Heating Radiant Floor Space Heating Analysis: CombiSys Solar Thermal Water Heating Simulation Model Inputs: Collector Area: 90 m2 (970 ft2) Collector Performance Characteristics: η0=0.687, a1=1.505 [W/m2-K], a2=0.011 [W/m2-K] Dom. Hot Water Load: 3 gal/d per occupant, 50 occupants Space Loss Coefficient: 500 W/K (~1700 Btu/h/°F) Introduction Existing Systems Mechanical Depth Structural Breadth Conclusion Mechanical Depth Variable Refrigerant Flow System Equipment Unit Sizing Energy Use Solar Thermal Radiant Floor and DHW System Sizing Anderson Clemenceau – Mechanical Option Senior Thesis 2015

The Ed Roberts Campus Introduction Existing Systems Mechanical Depth Solar Thermal Water Heating System Domestic Water Heating Radiant Floor Space Heating Analysis: CombiSys Solar Thermal Water Heating Simulation Model Inputs: Collector Area: 90 m2 (970 ft2) Collector Performance Characteristics: η0=0.687, a1=1.505 [W/m2-K], a2=0.011 [W/m2-K] Dom. Hot Water Load: 3 gal/d per occupant, 50 occupants Space Loss Coefficient: 500 W/K (~1700 Btu/h/°F) Introduction Existing Systems Mechanical Depth Structural Breadth Conclusion Mechanical Depth Variable Refrigerant Flow System Equipment Unit Sizing Energy Use Solar Thermal Radiant Floor and DHW System Sizing Gross Roof Area: ~2,500 sq. ft. Anderson Clemenceau – Mechanical Option Senior Thesis 2015

The Ed Roberts Campus Introduction Existing Systems Mechanical Depth CombiSys Solar Thermal Simulation Introduction Existing Systems Mechanical Depth Structural Breadth Conclusion Mechanical Depth Variable Refrigerant Flow System Equipment Unit Sizing Energy Use Solar Thermal Radiant Floor and DHW System Sizing Model Inputs: Collector Area: 90 m2 (970 ft2) Collector Performance Characteristics: η0=0.687, a1=1.505 [W/m2-K], a2=0.011 [W/m2-K] Dom. Hot Water Load: 3 gal/d per occupant, 50 occupants Space Loss Coefficient: 500 W/K (~1700 Btu/h/°F) Avg. Solar Fraction 91% Avg. Collector Efficiency 24% Anderson Clemenceau – Mechanical Option Senior Thesis 2015

The Ed Roberts Campus Introduction Existing Systems Mechanical Depth CombiSys Solar Thermal Simulation Introduction Existing Systems Mechanical Depth Structural Breadth Conclusion Mechanical Depth Variable Refrigerant Flow System Equipment Unit Sizing Energy Use Solar Thermal Radiant Floor and DHW System Sizing Model Inputs: Collector Area: 90 m2 (970 ft2) Collector Performance Characteristics: η0=0.687, a1=1.505 [W/m2-K], a2=0.011 [W/m2-K] Dom. Hot Water Load: 3 gal/d per occupant, 50 occupants Space Loss Coefficient: 500 W/K (~1700 Btu/h/°F) Anderson Clemenceau – Mechanical Option Senior Thesis 2015

Discounted Payback Period The Ed Roberts Campus Life Cycle Cost Analysis Introduction Existing Systems Mechanical Depth Structural Breadth Conclusion Mechanical Depth Variable Refrigerant Flow System Equipment Unit Sizing Energy Use Solar Thermal Radiant Floor and DHW System Sizing Yearly Cost Savings Net Savings Investment Discounted Payback Period $3,058.63 $80,074.93 ~$75,000 25+ Years Anderson Clemenceau – Mechanical Option Senior Thesis 2015

The Ed Roberts Campus Introduction Existing Systems Mechanical Depth Alternative Application: Domestic Hot Water Only Introduction Existing Systems Mechanical Depth Structural Breadth Conclusion Mechanical Depth Variable Refrigerant Flow System Equipment Unit Sizing Energy Use Solar Thermal Radiant Floor and DHW System Sizing Peak 1-Hour Demand of 150 gal Constant, Year-Round Load Solar Fraction Collector Efficiency Yearly Cost Savings Investment Payback Period 96% 23% $2,016 ~$25,000 18 Years Anderson Clemenceau – Mechanical Option Senior Thesis 2015

The Ed Roberts Campus Introduction Existing Systems Mechanical Depth Current Roof Structure Structural Steel Framing 18 Gage Verco W3 Metal Decking 3-1/2” LW Concrete Topping Current Roof Structure Max Unshored Clear Span: 15’-7” @3-Span Allowable Superimposed Load for 11’-0” Span Condition: 207 psf Introduction Existing Systems Mechanical Depth Structural Breadth Conclusion Roof Structure Redesign Current Structure New Design Criteria Results Typical Framing Plan for South East Roof: 3 Spans @10’-8” Verco Decking, Inc. Anderson Clemenceau – Mechanical Option Senior Thesis 2015

The Ed Roberts Campus Introduction Existing Systems Mechanical Depth Current Roof Structure Structural Steel Framing 18 Gage Verco W3 Metal Decking 3-1/2” LW Concrete Topping Solar Panel Array for DHW and Space Heating 30 Panels at 225 lb/panel Vertical Pull Force Due To Wind: ~610 lb Panel Area on Roof: 1,100 sq ft. Total Additional Load: ~55 psf Vulcraft Deck Manuals 3VLI Composite Deck, LW Concrete Topping 19 Gage, 2” Topping Self-Weight: 35 psf Maximum SLL @10’-8” Spans: 105 psf Introduction Existing Systems Mechanical Depth Structural Breadth Conclusion Roof Structure Redesign Current Structure New Design Criteria Results Arup, San Francisco Anderson Clemenceau – Mechanical Option Senior Thesis 2015

The Ed Roberts Campus Introduction Existing Systems Mechanical Depth Variable Refrigerant Flow System First Cost: $364,300 Yearly Energy Savings: $23,200 Payback Period: 20 Years Conclusion: Not Recommended For A Complete Renovation Could Be Considered For New Construction Solar Thermal Water Heating System Two Options: Space Heating and DHW First Cost: $75,000 Payback: 25+ Years DHW Only First Cost: $25,000 Payback: 18 Years Conclusion: Not Recommended Could More Economical In Different Climate Conditions Introduction Existing Systems Mechanical Depth Structural Breadth Conclusion Anderson Clemenceau – Mechanical Option Senior Thesis 2015