Internal Orbital Welding

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Presentation transcript:

Internal Orbital Welding Cary Kendziora Fermi National Laboratory GSI, Darmstadt, Germany – Feb. 4, 2013

GSI, Darmstadt, Germany – Feb. 4, 2013 Intro GSI, Darmstadt, Germany – Feb. 4, 2013

Presently Working on DarkSide at Gran Sasso 10 Meter Diameter Water Cerenkov 4 Meter Veto Scintillator Sphere Two Phase Argon TPC 10 meter diameter water cerenkov 4 meter liquid scintillator sphere GSI, Darmstadt, Germany – Feb. 4, 2013

GSI, Darmstadt, Germany – Feb. 4, 2013 DarkSide Veto GSI, Darmstadt, Germany – Feb. 4, 2013

DarkSide Liquid Argon System

GSI, Darmstadt, Germany – Feb. 4, 2013 E835 Hydrogen Target At FermLab 1997 GSI, Darmstadt, Germany – Feb. 4, 2013

GSI, Darmstadt, Germany – Feb. 4, 2013 Hydrogen Target At GSI 2005 GSI, Darmstadt, Germany – Feb. 4, 2013

GSI, Darmstadt, Germany – Feb. 4, 2013 The Reoccurring Question: How to make the final connections in the interaction area? GSI, Darmstadt, Germany – Feb. 4, 2013

GSI, Darmstadt, Germany – Feb. 4, 2013 VRW GSI, Darmstadt, Germany – Feb. 4, 2013

Modified Arc Machines Orbital Welder for Panda Internal Welding GSI, Darmstadt, Germany – Feb. 4, 2013

Internal Orbital Weld Sample GSI, Darmstadt, Germany – Feb. 4, 2013

GSI, Darmstadt, Germany – Feb. 4, 2013 Orbital Welding Advantage Uniformity and Consistency Each weld is a executed program from start to finish GSI, Darmstadt, Germany – Feb. 4, 2013

Arc Machines Orbital Head GSI, Darmstadt, Germany – Feb. 4, 2013

GSI, Darmstadt, Germany – Feb. 4, 2013 Arc Machines Tungsten GSI, Darmstadt, Germany – Feb. 4, 2013

100% Penetration for External Welds GSI, Darmstadt, Germany – Feb. 4, 2013

GSI, Darmstadt, Germany – Feb. 4, 2013 Arc Machines Tungsten GSI, Darmstadt, Germany – Feb. 4, 2013

GSI, Darmstadt, Germany – Feb. 4, 2013 Important Issues: Alignment of parts to welding electrode Purge gas purity < 3 PPM of H20, O2 GSI, Darmstadt, Germany – Feb. 4, 2013

Weld Components for Internal Welding GSI, Darmstadt, Germany – Feb. 4, 2013

GSI, Darmstadt, Germany – Feb. 4, 2013 Sub Assembly GSI, Darmstadt, Germany – Feb. 4, 2013

Aligned and Ready for Weld GSI, Darmstadt, Germany – Feb. 4, 2013

GSI, Darmstadt, Germany – Feb. 4, 2013 Tungsten Alignment GSI, Darmstadt, Germany – Feb. 4, 2013

GSI, Darmstadt, Germany – Feb. 4, 2013 Internal Orbital Weld GSI, Darmstadt, Germany – Feb. 4, 2013

Internal Orbital Welder GSI, Darmstadt, Germany – Feb. 4, 2013

GSI, Darmstadt, Germany – Feb. 4, 2013 Unique Welding Requirement: Ability to remove the Weld and ReWeld several times GSI, Darmstadt, Germany – Feb. 4, 2013

Internal Weld Removal using a Expandable Reamer 58-64 mm Adjustment Each adjustment is .02mm GSI, Darmstadt, Germany – Feb. 4, 2013

GSI, Darmstadt, Germany – Feb. 4, 2013 Additional Features: Camera for Alignment and Monitor Process Camera for Weld Removal Remote Expansion Adjustment of Reamer Vacuum Removal of Particulate During Weld Removal GSI, Darmstadt, Germany – Feb. 4, 2013

GSI, Darmstadt, Germany – Feb. 4, 2013 Thank You GSI, Darmstadt, Germany – Feb. 4, 2013