HL-LHC IT STRING and Series test of SC link

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Presentation transcript:

HL-LHC IT STRING and Series test of SC link M. Bajko

Outline of the presentation Test stands today in Sm18 Infrastructure upgrade for tests in SM18 Conflict between test stands Proposal for the SC LINK test Proposal for the STRING test Status of the work Marta Bajko International Review of HL LHC Cold Powering July 2016

Magnet test stands layout @ CERN THE SUPERCONDUCTING MAGNET TEST STAND AT CERN in SM18   CLUSTERS F E D C B A STRING and SC LINK LN2 TEST ZONE CRYOGENIC ZONE Superconducting RF CAVITY TEST ZONE HORIZONTAL BENCHES Is located in a building of 7200 m2 over which the test stands for magnets occupies about 50%. INSTALLATIONS 5 vertical cryostats, 1 feed-box for supercritical He, 1 cryostat for LN2, 8 horizontal benches OPERATION I= 0.12 kA-20 kA T = 1.9 K to 70 K Lhe and GHe withstanding U = 1 kV to 3 kV Marta Bajko International Review of HL LHC Cold Powering July 2016

Conflict between test stands? 2015 2016 2017 2018 2019 2020 2021 2022 2023 2024 2025 2026 Vertical test cryostats Horizontal benches SC link models SC link series (110m) IT String (80 m) Marta Bajko International Review of HL LHC Cold Powering July 2016

Infrastructure upgrade for test in SM18 Remarks UPGRADE DRIVEN BY The recommendation enabling to carry out the full test programme with no constraints For 2019 CRYOGENIC COOLING PRODUCTION: + 35 g/s LHe Needs essentially for HL-LHC IT STRING run in parallel with magnet testing DEMINERALISED WATER PRODUCTION: + 150 m3/h Needs for demineralised water entirely coming from magnet operation HANDLING: 25 t and longer rope Needs for overhead crane entirely coming from magnet operation nCONTROL ROOM Needs to extend the small control room of the vertical . Test facility to be used also for horizontal benches and Sc link POWERING CAPACITY FROM THE NETWORK Extra powering of 3 MVA to allow connection of nCluster F and J Operational Operational Operational For 2019 Marta Bajko International Review of HL LHC Cold Powering July 2016

Vertical test stands for (WP3 WP11 and LHC) magnets Cluster G Cluster D The vertical cryostats zone, called Cluster G is about 400 m2 . It is mainly dedicated to model magnets but also series up to a length of max 5 m. Marta Bajko International Review of HL LHC Cold Powering July 2016

Horizontal test benches for magnets (WP3, WP11 and LHC) Cluster A Cluster F The horizontal test zone covering the Cluster A to F is foreseen for the high current testes as the Q2a and Q2b aswell as for some of the Q1 and Q3 cold masses. Cluster A is operational till 20 kA and a secondary circuit of 2 x 2 kA is going to be implemented in 2018. Cluster F will be equipped in the same way in 2020. All the other clusters are equipped with powering circuits till 15 kA with secondary circuits of 600 or/and 120 A. Marta Bajko International Review of HL LHC Cold Powering July 2016

Test Stands for SC link (WP6A) Cluster G Cluster F The Cluster G is equipped with a feed box allowing powering up to 20 kA in a single, main circuit. This test stand will allow the testing of the model, demonstrator and prototypes up to 60 m length. Extra converters of 2 kA are needed for the prototype test. Marta Bajko International Review of HL LHC Cold Powering July 2016

HL-LHC STRING TEST (WP16) Cluster J The HL-LHC TRING test stand is foreseen to be places on the so called cluster J with all powering circuits of the Inner Triplet and will use a Sc link prototype. Marta Bajko International Review of HL LHC Cold Powering July 2016

SC LINK test stands: planning of WP6A Marta Bajko International Review of HL LHC Cold Powering July 2016

ID Card of SC LINK (demonstrator) test stand Test Facility name: HL-LHC SC LINK Test Facility location: SM18 (b. 2173) Cluster G Test date: 2016-2020 Operational temperature: 1.9 – 50 K Magnets: none Cold powering: SC link 60 m + (DFL, DFH and DFX only at the latest stages) Warm powering: 1 x 20 kA xx x 0.6 kA, xx x 2 kA Water cooled cables for 20 kA Protection: Interlocked Marta Bajko International Review of HL LHC Cold Powering July 2016

ID Card of SC LINK (series) test stand Test Facility name: HL-LHC SC LINK Test Facility location: SM18 (b. 2173) Cluster F Test date: 2021-2023 Operational temperature: 1.9 – 50 K Magnets: none Cold powering: SC link 120 m + DFL, DFH and DFX Warm powering: 1 x 20 kA , 1x 13 kA, 2 x 2 kA, 2- 4 x 0.6 kA Water cooled cables Protection: interlocked Marta Bajko International Review of HL LHC Cold Powering July 2016

The HL-LHC IT STRING in the organigram […] THE WP16 covers the coordination of the commissioning of the HL-LHC equipment as part of the accelerator system. […] The first important system test will be the Inner Triplet (IT) STRING test. The IT STRING should comprises all magnets with their cold and warm powering and associated cryogenics systems from Q1 to D1 magnets including DFX. […] The IT STRING will have conditions as similar as possible to the operational ones and will constitute an integration and system test of the most critical part of the upgrade. Ref. HL_WP16 Conceptual specification : https://edms.cern.ch/document/1586706/1 Ref. HL_WP16 IT STRING Mandate: https://edms.cern.ch/document/1513780/1 Marta Bajko International Review of HL LHC Cold Powering July 2016

ID Card of HL-LHC IT-String Test Facility name: HL-LHC IT STRING Test Facility location: SM18 (b. 2173) Test date: 2021-2023 Operational temperature: 1.9 K Magnets: Q1, Q2a, Q2b, Q3, CP, D1 Cold powering: SC link (60 m or 110 m) DFL, DFH and DFX, Warm powering: 1 x PC 18 kA , 2 x 2 kA Trim Q1-Q3, 6 x 2 kA , 1 x 13 kA, 8 x 0.1 kA Water cooled cables, Circuit breakers Protection: CLIQ , QH and EE D1 CP Q3 Q2b Q2a Q1 Bus-bar DFX DSH (SC link) Valve box QXL (lHe feed and pump) 18 kA 13 kA 8 x 2kA 9x0. 1kA gHe recovery DFH Power converters Switches and dump resistors DFL Circuit breakers […] a FULL INTEGRAL TEST of the equipment from Q1 till D1 including the DFX is foreseen in the HL-LHC project, in CONDITION AS SIMILAR AS POSSIBLE to the operational one. The IT STRING of the HL-LHC will be composed by systems previously tested individually at least in nominal operational conditions. HL_WP16 Conceptual specification : https://edms.cern.ch/document/1586706/1 Marta Bajko International Review of HL LHC Cold Powering July 2016

Relevance for the HL-LHC IT STRING The HL-LHC IT-String can provide relevant experience (same object as in the LHC), validation (“first time” test) and advanced operation information on: Magnet positioning, alignment, interconnection procedures (do not under-estimate) Mechanical behavior of the IT continuous cryostat (Q1 to DFX) and other components (DSH, DFH) under pressure, vacuum, cool-down, operation and warm-up Cryogenic behavior and operation under static and dynamic conditions Insulation and beam vacuum static (and dynamic) behavior Powering behavior of the system with SC links, dynamic response, interaction of circuits (electrical and cryogenic) Cross talk between magnets in operation and during a quench, detection, propagation and protection of the complete superconducting circuit These aspects, especially the collective behavior, can only be tested in a representative test, a so-called STRING GOALS in parallel: Develop methods, techniques Develop tooling Develop procedures Installations Test Operation for definition of to support HWC and OP of HL-LHC Marta Bajko International Review of HL LHC Cold Powering July 2016

Options in space: where we are today? Cooling side Powering side Extremity Marta Bajko International Review of HL LHC Cold Powering July 2016

SM18 2021-2023 Marta Bajko International Review of HL LHC Cold Powering July 2016