Level Control Level control commissioning (System tab)

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Presentation transcript:

Level Control Level control commissioning (System tab) Level control function accessibility, first select macro configuration level control (Complete settings  Macro Configuration) Pump configuration Pump configuration (system tab) is common to booster function Define your modes (single drive, multi-drive or multi-master) Do the commissioning according to customer request (fault management, strategy, delays, …) Confidential Property of Schneider Electric |

Level Control Level control settings Level control commissioning (Control tab) Level control settings Select what you want to do To use level control you must activate it first Following menus appear according to your choice Control and level tab are only available for a master or a potential master Direct link to display screen Confidential Property of Schneider Electric |

Level Control Level control settings Level control commissioning (Control tab) Level control settings 3 types of sensors are configurable (by default Level Switches) Confidential Property of Schneider Electric |

Level Control Level control number of pumps (same as for Booster) Level control commissioning (Control tab) Level control number of pumps (same as for Booster) In addition of number of pumps defined in system tab it is possible to define number of pumps used for level control Warning: Take care it is possible to define something like 3 pumps in the system and 6 used With Single drive mode, interlock function must be configured to know if pumps are ready or not When 0 is written number of pump defined in system tab is taken into account Confidential Property of Schneider Electric | Warning: Even if you configure your system with 3 pumps in the system tab, it is possible to say here that you want a rotation on more than 3 pumps (Parameter here is not limited by the number of pump previously defined) With single drive mode, the drive will rotate on all available pump, for this reason a feedback from the pump must be configured to know if the selected pump is available or not « 0 » value act a « not configured »

Level Control Level control settings t t Level control stop mode Level control commissioning (Control tab) Level control settings Level control stop mode  All pumps are stopped with the last switch  Pumps are stopped individually (default value) Individual mode Nb. of pump in RUN Switch 1 ON Switch 2 ON Switch 3 ON Switch 3 OFF Switch 2 OFF Switch 1 OFF Pump 1 ON Pump 1, 2 ON Pump 1, 2, 3 ON Pump 3 OFF Pump 2 OFF Pump 1 OFF t Nb. of pump in RUN Simultaneous mode Pump 1 ON Pump 1 + 2 + 3 OFF Pump 1, 2 ON Pump 1, 2, 3 ON t Confidential Property of Schneider Electric |

Level Control Level control settings (Level switches) Level control commissioning (Control tab) Level control settings (Level switches) Min Level switch / Max level switch It is always possible to define a Min/Max level managed by switches It is not mandatory to have Min/Max switch to run the application Switches configuration Number of switches available in this screen is directly linked to number of pumps defined in System tab OR Control tab  Switch 1: VSP (On/Off)  Switch 2: FSP (On/Off)  Switch 3: FSP (On/Off) Confidential Property of Schneider Electric |

Level Control How does it works with failled sensor(s)? Level control commissioning (Control tab) How does it works with failled sensor(s)? An « internal drive vote » is done to define if a sensor is OK or not and the majority win Exp.1: 3 sensors, emptying mode and switch 1 is out of order: Switch 1 level is reached  No action Switch 2 sends back logical information  Pump 1 and 2 are started Switch 3 sends back logical information  Pump 3 is started Exp.2: 3 sensors, emptying mode and switch 1 and switch 2 are out of order: Switch 2 level is reached  No action Switch 3 sends back logical information  No action As switch 3 is not consistent with switch 1 and 2, this one is considered as out of order Confidential Property of Schneider Electric |

Level Control Level control settings (level sensor) Level control commissioning (Control tab) Level control settings (level sensor) In this mode an analog input must be configured Warning with analog input scaling, do not forget units  Min value of this sensor is 0 meter  Max value of this sensor is 15,00 meters Confidential Property of Schneider Electric |

Level Control Level control settings (level sensor) Level control commissioning (Control tab) Level control settings (level sensor) Empty Tank Level / Full Tank Level Define here in meters low and high limit of the tank Warning: you enter here sensor feedback values corresponding to high and low limit for the tank In filling mode as soon as the sensor reach the value “Full Tank Level”  « High Level Error » is managed In emptying mode as soon as the sensor reach the value “Empty Tank Level”  « Low Level Error » is managed Level Control Strategy and Level Control Low Speed See explanations after Confidential Property of Schneider Electric |

Level Control Level control settings (level sensor) Level control commissioning (Control tab) Level control settings (level sensor) Level Control Random Factor A random level factor can be set to reduce sedimentation accumulation at the liquid surface level The random factor is applied on the variable speed pump Enter a percentage of « Full Tank Level » Take care it is possible to enter crazy values like 100% Confidential Property of Schneider Electric |

Level Control Level control settings (level sensor) t Level control commissioning (Levels tab) Level control settings (level sensor) Define in this screen all your intermediate levels Example in filling mode single drive mode:  Start pump 1 when level is at 80%  Stop pump 1 when level is at 100%  Adjust set point between 80%  60% Take care, no check done by the drive. It is possible to enter crazy configuration See slide after Water level in tank High Spd Linear set point in this area High speed (HSP) Low Spd Level Control Low speed (see control tab) Speed of lead pump t Confidential Property of Schneider Electric | For multi-drive or multi master mode each levels (to start / stop) the pump must be configured directly on the drive that control the pump

Level Control Level control settings (level sensor) Level control commissioning (Levels tab) Level control settings (level sensor) How to define a level: Percentage value entered in Start and/or Stop level is a percentage between « Empty tank level » and « Full tank level » Example: “Empty tan level” = 1,5m and “Full tank Level” = 8,5m To define an intermediate level at 7m: (7,0m – 1,5m) / (8,5m – 1,5m) = 78.6% It is mandatory to do not overlap pump ranges: When mode is configured to filling or When mode is configured to empting Confidential Property of Schneider Electric |

Level Control Level control settings (level sensor) Level control commissioning (Control tab) Level control settings (level sensor) Energy optimisation The advantage of this strategy is that the pumps run always at the optimal point during the filling and emptying process The strategy “ADVANCED” can be selected if the pump curves have been entered previously by the user (i.e. MODE = PHQ) Confidential Property of Schneider Electric |

Pumps and motors must be identical Level Control Level control commissioning (Control tab) Level control settings (level sensor) Energy optimisation To perform this strategy, following data are required: Validated pump curve characteristic The system flow (measured or estimated) The tank volume The minimum and maximum delivery height (see the programming guide for more details) Exp.: Min. Delivery Height Max. Delivery Height Pumps and motors must be identical Confidential Property of Schneider Electric |

Level Control Level control settings (level sensor) Level control commissioning (Control tab) Level control settings (level sensor) Energy optimisation Disturbance Flow compensation This parameter allow to compensate more or less the estimated disturbance flow  Warning: impact on the energy optimisation Disturbance flow is estimated according to pump system flow and tank characteristic (volume entered) The disturbance flow is continuously estimated when the system is in RUN Disturbance Flow response time Allow to adjust system reactivity to compensate the disturbed flow estimated  Warning: an out of scope value can result some instabilities or bad energy management Confidential Property of Schneider Electric | Disturbance flow is the flow to fill or emmpty the tank (not managed by the application)

Level Control Level control settings (Pressure sensor) Level control commissioning (Control tab) Level control settings (Pressure sensor) The tank level measurement is deduced from analog pressure sensor The pressure sensor can be placed at different height (+/-) Sensor height integrated here Exp.: Pressure sensor here (2 meters) Confidential Property of Schneider Electric |