SHUTTERING AND MOULD OIL RELEASE AGENTS

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Presentation transcript:

SHUTTERING AND MOULD OIL RELEASE AGENTS FUNCTION OF A RELEASE AGENT Concrete bonds to mould / formwork. Release agents are primarily used to assist in the clean, easy and stripping of a mould / formwork from concrete without damaging the concrete or the mould / formwork and ensure high quality fair faced stain free concrete Wood Metal Plastic + other Steel / aluminium plastic, polystyrene, rubber, latex, fibreglass Slide no.1 timber, plywood, resin ply, shutter board In order to achieve the satisfactory concrete release from a mould / form, it is imperative to choose the correct release agent. This comprehensive guide is designed to help you select the right product.

SHUTTERING AND MOULD OIL RELEASE AGENTS ADVANTAGES OF EASTTO OILS MOULD / FORM PROTECTION Easy, clean release of the mould / formwork from concrete; without damaging the mould / formwork or the concrete Protects and extends the life of the formwork / mould. Reduces the like lihood of imperfections and surface damage (particularly blow holes) to the concrete, creating more durable and attractive concrete surfaces. AESTHETIC CONCRETE Does not stain or affect the colour of the concrete. Does not affect the adhesion of subsequent finishes and coatings. Plaster, paint and other coatings may be applied subsequently. PRODUCT QUALITY Does not affect the hydration of concrete. Eastto Release Agents are safe to use, and avoid hazardous materials regulations in transport and disposal. Slide no.1

SHUTTERING AND MOULD OIL RELEASE AGENTS ADVANTAGES OF EASTTO OILS Have a low odour, and are inoffensive to use. Ready to use product –far more convenient and reduces the likelihood of errors that can occur if mixing is required. Storage – our products have one year storage life!

SHUTTERING AND MOULD OIL RELEASE AGENTS APPLICATION ADVICE FOR FORMWORK Test panels that are built before construction are the best method for assessing the suitability of a release agent for a given application. Metal Wood Plastic + others (timber, plywood, resin, shutter board) ply (plastic, polystyrene, rubber, latex, fibreglass) Slide no.1 (steel / alumini) Eastto Range prevents the veneer on the shutter boards from delaminating. Use Eastto Shuttering Oil / Mould Oil Eastto Range contain temporary rust preventive qualities Use Eastto Shuttering Oil / Mould WCX Any release agent containing a solvent may cause the above material to become brittle or disintegrate. Use Eastto S huttering Oil / Mould WCX

SHUTTERING AND MOULD OIL RELEASE AGENTS HOW TO APPLY Eastto Oils should be applied before concreting starts and reinforcement is fixed and as near as possible to the first concrete pour and prior to subsequent pours Spraying should be shielded as misting in the air may be detrimental to the person spraying and the environment. Use hoods over spray nozzle to prevent misting. (this will prevent clogging of the spray jet and over spray) Eastto Oils should be applied in a uniform, continuous film, as thinly as possible. The surface of the mould / form should appear slightly greasy (have a shine). It can be a pplied by brush / Swab / Spraying / Dipping. Slide no.1

SHUTTERING AND MOULD OIL RELEASE AGENTS HOW TO APPLY Too much is as bad as too little Too little – surface damage to concrete and formwork / moulds (surface plucking / mould stick: where patches of the concrete surface stick to the form / mould and are then pulled off the face during formwork / mould removal. Too much – blow holes, staining, colour variation, efflorescence, dusting, even retardation of the concrete. Excess oil can also cause ground contamination. Excessive application results in ‘ pooling’. If there is an over application, wipe it off with a clean rag. Slide no.1

SHUTTERING AND MOULD OIL RELEASE AGENTS APPLICATION ADVICE FOR POTENTIAL PROBLEMS Problem Causes Remedy Blow holes Air entrapment against formwork (usually visible on vertical surfaces due to high surface tension) Increase vibration, make concrete mix less sticky Flaking with rough surfaces When precast units are de - moulded while still green (moisture content is too high)  Increase retention time. Slide no.1

SHUTTERING AND MOULD OIL RELEASE AGENTS CONSTRUCTION SITES CONSTRUCTION SITES Timber Formwork Timber & Plastic + others All types of formwork SHUTTERING OIL / MOULD OIL / MOULD WCX SHUTTERING OIL / MOULD OIL SHUTTERING OIL / MOULD OIL SHUTTERING OIL / MOULD OIL Slide no.1 Any Oil

SHUTTERING AND MOULD OIL RELEASE AGENTS CONSTRUCTION SITES PRECAST Dry Wet Steam cured Not Steam cured SHUTTERING OIL MOULD OIL MOULD WCX ALL THREE TYPES Slide no.1

SHUTTERING AND MOULD OIL RELEASE AGENTS SHUTTERING OIL SUMMARY FORMWORK Mineral based Suitable to pre - cast Used on all types of formwork Ideal for formwork suppliers Contains no Solvents Easy Stripping All types of moulds Metal Wood Slide no.1 Man - made

SHUTTERING AND MOULD OIL RELEASE AGENTS SUMMARY FORMWORK Metal Mineral based Suitable for steam curing Ideal for pre - cast pipes. Wood Slide no.1 Man - made

SHUTTERING AND MOULD OIL RELEASE AGENTS MOULD WCX SUMMARY FORMWORK Metal Mineral based Suitable for steam curing Ideal for pre - cast pipes. Wood Slide no.1 Man - made

SHUTTERING AND MOULD OIL RELEASE AGENTS MOULD WCX Eastto Range Eastto Shuttering Oil   Eastto Mould Oil Eastto Mould WCX Metal Wood Plastic + others

Eastern Petroleum Private Limited Regd. Off: Unit No. 1, ‘Riddhi Siddhi’, Coprorate Park, V N Purav Marg, ( Sion Trombay Road ), Chembur, Mumbai - 400 071. MH, India. Tel: +91 - 22 - 2529990 / 4232 4121, Fax: +91 - 22 - 4232 4131 / 2524 1895, Email: office@easternpetroleum.in, office@eastto.in Web: www.easternpetroleum.in