13 th ESLS RF Meeting – 1 st October 2008 DAMPY Cavity 1/20 80 kW at Dampy Francis Perez.

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Presentation transcript:

13 th ESLS RF Meeting – 1 st October 2008 DAMPY Cavity 1/20 80 kW at Dampy Francis Perez

13 th ESLS RF Meeting – 1 st October 2008 DAMPY Cavity 2/20 Reminder Dampy 01 November 08 Dampy 00 - Bridged January 09 Dampy 01 Repaired April 09 Dampy 02 & 03 September 09 Measurements Next

13 th ESLS RF Meeting – 1 st October 2008 DAMPY Cavity 3/20 Flange local overheating which develops in a vacuum leak Dampy 00

13 th ESLS RF Meeting – 1 st October 2008 DAMPY Cavity 4/20 1) Thick RF Gasket to short cut the RF path Soft Copper gasket 2) Flange modification with added Copper Added copper to better dissipate the heat Solutions

13 th ESLS RF Meeting – 1 st October 2008 DAMPY Cavity 5/20 Dampy 01 in November 2008 Even worse overheating, 50ºC at 15 kW!! Leak at less than 20 kW

13 th ESLS RF Meeting – 1 st October 2008 DAMPY Cavity 6/20 Dampy 01 in November 2008 Two problems detected: Mechanical error Overfloading welding material RF gaskets userless!!

13 th ESLS RF Meeting – 1 st October 2008 DAMPY Cavity 7/20 Approach followed 1) Sent back to ACCEL to: Remachine flange’s step to a defined dimension:  0.7 mm Built new thick RF gaskets 2) Power tests again Dampy 01 after repair 3) Decide then if apply the same solution at the rest of cavities But in the mean time…

13 th ESLS RF Meeting – 1 st October 2008 DAMPY Cavity 8/20 SR Dampy 00-B (Bridged) Gap bridge performed at CELLS (José Ferrer expertise!)

13 th ESLS RF Meeting – 1 st October 2008 DAMPY Cavity 9/20 SR Dampy 00-B, January 2009 Successful power test up to 60 kW But still temperatures high, 55ºC at 60 kW!!

13 th ESLS RF Meeting – 1 st October 2008 DAMPY Cavity 10/20 SR Dampy 00-B, January 2009 But, after ten 60 kW cycles… a small vacuum leak developed in the same spot because the bridge is not 100% effective and no RF gasket was installed Leak Vacuum recover after retightening screws

13 th ESLS RF Meeting – 1 st October 2008 DAMPY Cavity 11/20 We performed extra quality checks –Measure the gap –Check all the weldings –Check the installation of the gaskets Dampy 01 (repaired) in April 2009

13 th ESLS RF Meeting – 1 st October 2008 DAMPY Cavity 12/20 The 21 st of April, 10 cycles at 60 kW, with maximum temperature < 40ºC Dampy 01 (repaired) in April 2009

13 th ESLS RF Meeting – 1 st October 2008 DAMPY Cavity 13/20 The 23 rd of April, 80 kW with maximum temperature 41ºC We decided to make the same modification on the rest 5 cavities Dampy 01 (repaired) in April 2009

13 th ESLS RF Meeting – 1 st October 2008 DAMPY Cavity 14/20 Dampy 02 & 03 tested in September 2009

13 th ESLS RF Meeting – 1 st October 2008 DAMPY Cavity 15/20 Auto Conditioning Implemented in the Digital LLRF, in each RF plant Amplitude and duty cycle depending on vacuum levels Amplitude increase rate (slope): adjusted by operator Vacuum signal connected to LLRF  Vacuum < Limit Down  Voltage Amplitude Increases/Decreases  Vacuum > Limit Up  Voltage Amplitude remains constant until vacuum is below limit down

13 th ESLS RF Meeting – 1 st October 2008 DAMPY Cavity 16/20 From 0 to 70 kW in ~ 16 hours Auto Conditioning 50 kW 70 kW ~ 4 hours

13 th ESLS RF Meeting – 1 st October 2008 DAMPY Cavity 17/20 Fast Data Logger Implemented in the Digital LLRF, in each RF plant All RF signals of the RF plant Triggered by the Fast Interlock Unit Store up to 400 ms at 5 MHz sampling per channel

13 th ESLS RF Meeting – 1 st October 2008 DAMPY Cavity 18/20 Reflected Power (Arc) Trip Vacuum trip Cavity Voltage IOT Power Reflected Power ~ 30 us ~ 1.5 us

13 th ESLS RF Meeting – 1 st October 2008 DAMPY Cavity 19/20 Radiation measurements (Safety Group) Radiation Monitor At 80 kW: Dose Rate up to 15 mSv/h XR energy up to 600 keV

13 th ESLS RF Meeting – 1 st October 2008 DAMPY Cavity 20/20 Conditioning in RF Lab –Dampy 04 –Dampy 05 –Dampy 06 Installation in the ring in March NEXT STEPS THANK YOU

13 th ESLS RF Meeting – 1 st October 2008 DAMPY Cavity 21/20 Arc Detector Trip Vacuum trip Cavity Voltage IOT Power Reflected Power ~ 30 us ~ 1.5 us ~ 5 us

13 th ESLS RF Meeting – 1 st October 2008 DAMPY Cavity 22/20 LLRF (new implementations into the FPGA) Booster Field flatness loop Automatic Conditioning Speed up conditioning and release of tedious work Tcell 2 Tcell 4 Vacuum Tuning OFF ON User defined ramping Stop ramping when vacuum > 5e-7 mbar Resume ramping when vacuum < 2e-7 mbar Maintain voltage field homogeneous along the 5-cell cavity

13 th ESLS RF Meeting – 1 st October 2008 DAMPY Cavity 23/20 Manual Conditioning RF Drive square modulated Duty Cycle of pulses adjustable (1-100%) Amplitude adjustable Time between pulses = 100ms (10Hz) Tuning Loop only enable at top of the pulses Drawbacks Operator needed to adjust amplitude and duty cycle Vacuum levels not considered by LLRF  frequent interlocks