PUMPS.

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Presentation transcript:

PUMPS

Flo Fab Pumps: Overview Vertical Inline Base-mounted Design philosophy, common features, etc… Vertical Inline Circulators, closed-coupled, spacer-coupled Base-mounted End suction, closed-coupled, spacer-coupled, split case, double-suction, unique configurations Submersibles Sewage, effluent, column, stainless steel, duplex, panels, accessories

Flo Fab Pumps: All Flo Fab pump products are made with a resin pattern which results in an improved exterior finish, smooth interior passage, and higher efficiency pumps Quiet operation, especially at 1750 rpm Quick delivery on series 600, 700, 880, 880RI, 1000, and 2000, 2600 pumps Interchangeable parts impeller, bracket, mechanical seal and coupling on series 700, 880, 880RI, 1000 and 2000. Standard available parts from any service centers, (Woods couplings, standard motors, standard mechanical seal, standard bearings)   Impellers are hydraulically trimmed and balanced to every selected condition

Flo Fab Pumps: All pumps are factory tested and certified performance test is available when requested by the consultant. Test facilities up to 400 HP with 24,000 gallon test bench with calibrated instruments Engineers on staff, quality controls, CAD drawings and a modern factory back-up warranty Competitively priced products Full line of complementary accessory products Full product catalogues are available

Vertical Inline Flo Fab Pumps: Series 600 Closed-coupled 1 x 1-2 to 3 x 3 x 5 Series 700 Closed-coupled 1 ½ x 1 ½ x 7 to 3 x 3 x 7 Series 880 Closed-coupled VIL 2 x 2 x 8 to 8 x 8 x 12 Series 840SC Spacer-coupled VIL 2 x 2 x 8 to 16 x 16-19 Series 880RI Spacer-coupled VIL 2 x 2-8 to 8 x 8-12

Series 600 / 700 - Vertical Inline Pumps Closed-coupled / No Coupling Stainless steel shaft Cast iron bracket vs. aluminium Vertical or horizontal position Flanges are supplied with each pump No bearing assembly (no maintenance) Impeller is trimmed and balanced to every condition.

Series 600 / 700 - Vertical Inline Pumps Standard motor replacement Back pullout design allows maintenance without disturbing the pipe Suction and discharge gauge tappings are standard All iron ,bronze fitted or all bronze construction material Standard 250 °F mechanical seal (carbon vs ceramic, elastomer is Viton with stainless steel spring) standard in the industry.

Series 880 & 880RI: Vertical Inline Pumps Cast iron bracket interchangeable with series 700,880RI,1000, 2000 Vertical or horizontal position (up to 5 hp) Some brackets have additional motor mountings for different size motor frames and different HP Impellers are available in all iron, all bronze, or all stainless steel Suction and discharge gauge tappings are standard Bronze replaceable wear ring for casing All iron, bronze fitted or all bronze construction material Standard 250 °F mechanical seal (carbon vs. ceramic, elastomer is Viton with stainless steel spring) standard in the industry. (other materials for high temperature are available) Drain plug at the bottom of the casing Thermometer socket connection at the suction casing

Series 880 & 880RI: Vertical Inline Pumps 250 psi flange casing standard (drilled to 150 # or 250 # ) no extra cost 3 and 4 inch pumps have pre-drilled bolt tappings and sized for either line sizes Flanges are tapped for NC bolts 4 extra tappings on the suction pump flange suction are standard 5 extra tappings on the pump discharge flange are standard (for gauges, temp relief valve, cyclone separator, flush line) Special tappings on discharge flange for pitot tube. Floor mounting square pedestal with 4 bolts holes is standard Stainless steel suction diffuser on the pump inlet (optional) with holding set screw already pre-drilled

Series 880 & 880RI: Vertical Inline Pumps 3 and 4 inch pumps are pre-drilled and suited for either sizes Flanges are tapped for NC bolt thread 4 extra tappings on the suction pump flange suction are standard 5 extra tappings on the pump discharge flange are standard (tappings can be used for gauges, temp relief valve, cyclone separator, flush line) Special tappings on discharge side of the pump flange for a pitot tube insertion (which will allow you to read differential pressure and go to a GPM flow chart) standard (however pitot tube is an option and must be specified by the consultant. Standard floor mounting square pedestal with 4 bolt holes Stainless steel suction diffuser on the pump inlet (optional) with holding set screw already pre-drilled

Series 880: Vertical Inline Pumps Closed-coupled 2 x 2 x 8 to 8 x 8 x 12 JM frame motor & pump shaft - bronze sleeve (stainless steel sleeve is optional) motors are available but with limited suppliers Self-aligned Standard JM motor replacement Back pullout design allows maintenance without disturbing the pipe test

Series 880RI: Vertical Inline Pumps Spacer-coupled TC frame motors have steel or stainless steel shaft Motors are available with unlimited suppliers (easy to source) Stainless steel pump shaft on the power frame are with bronze sleeve or (stainless steel sleeve is optional). Two power frames available LF1 and LF2 for different HP Same power frames are used for horizontal series 2000 pumps Impeller is trimmed and balanced to every condition Standard Woods spacer coupling self aligned because of the motor bracket placement Power frame pull-out design allows: Easy maintenance Replacement of impeller without removing the motor Trimming of the impeller Standard changing the mechanical seal Standard changing power frame bearings Standard changing the pump shaft Standard changing wear ring While not removing the motor and without disturbing the pipe

Series 880RI: Vertical Inline Pumps Parts that can be removed while pump & motor stay online: Coupling Shaft Power assembly Bracket Pump seal Impeller Wear ring

Series 880RI: Vertical Inline Pumps Bracket for series 1000-2000-880 and 880RI

Series 840SC : Vertical Inline Pumps No flanges are tapped with NC bolts threads: longer bolts and nuts are required. Special maintenance Cannot replace the impeller unless the motor is removed Cannot trim the impeller unless the motor is removed No bearings to support the pump shaft Cannot change the pump shaft or wear rings without removing the motor Special ductile iron spacer coupling Special seal Special motor

Series 840SC: Vertical Inline Pumps Suction and discharge gauge tappings are standard (1 tapping on the suction flange, 1 tapping on the discharge flange) Bronze replaceable wear ring for casing standard All iron, bronze fitted or all bronze construction material Standard 250 °F mechanical seal (carbon vs. Ceramic, elastomer is Viton with stainless steel spring) standard in the industry. (other materials for high temperature are available) Drain plug at the bottom of the casing 150 psi flange casing standard Floor mounting square pedestal with 4 bolts holes The only advantage is the replacement of an expensive outside seal

Series 840SC: Vertical Inline Pumps

Motor Motor bracket Coupling Shaft Pump seal Impeller Wear ring Series 840SC: Vertical Inline Pumps Motor Motor bracket Coupling Shaft Pump seal Impeller Wear ring

Series 880RI: Vertical Inline Pumps

Flo Fab Base-mounted Pumps: Series 1000 End suction, closed-coupled less base 2 x 1 x 6 to 6 x 5 x12 Series 2000 End suction, base-mounted 2 x 1 x 6 to 6 x 5 x12 Series 2600 End Suction, base-mounted 2.5 x 2 x 5 to 12 x 10 x 18 Series 6000 Single-suction, base-mounted 1.5 x 1.5 x 8 to 12 x 10 x 17 Series 4800V/H Horizontal & Vertical Split Case Double suction, base-mounted 5 x 3x 8.3 to 18 x 14 x 17.2 Series 4800L & 4800U – Vertical or Horizontal Split Case Double suction, base-mounted 5 x 3 x 8.5 to 16 x 14 x 15

Series 1000 / 2000 / 880 and 880RI Closed Coupled Pumps Cast iron bracket interchangeable with series 1000 – 2000, and 880,880RI Casing rotation to eight possible positions Some brackets have additional motor mountings holes for different size motor frames and different HP motors Impellers are available all iron, all bronze, or all stainless steel Back pull-out design allows Easy maintenance Replacement of impeller, Trimming of the impeller Standard changing the mechanical seal, Standard changing power frame bearings Not having to remove the pump casing to service the pump parts and without disturbing the pipe Suction and discharge gauge tappings are standard Bronze replaceable wear ring for casing All iron, bronze fitted or all bronze construction material Standard 250 °F mechanical seal (carbon vs. Ceramic, elastomer is Viton with stainless steel spring) standard in the industry. (other materials for high temperature are available) Drain plug at the bottom of the casing 250 lbs casing is standard with flange or NPT connections Flanges are pre-drilled to 150 lbs (250 lbs is optional) Pre-drilled anchor holes with grout hole is standard with all steel base plate at no extra cost

Closed-coupled, end-suction less base Series 1000 Closed Coupled Pumps Closed-coupled, end-suction less base JM frame motor as pump shaft and bronze sleeve (stainless steel sleeve is optional) motors are available but with limited suppliers Horizontal position without a base plate No spacer coupling is required: self-aligned because of the motor bracket placement Standard JM frame motor replacement 1 tapping on the pump discharge flange is standard Steel base plate on closed coupled pumps is an extra cost but available

Series 1000: Flo Fab Closed Coupled Pumps Motor, Shaft, Bracket, Seal, Impeller, Wear ring

Series 2000: Flo Fab Base-mounted Pumps Motor; Coupling; Shaft; Power Frame ; Pump seal; Bracket; Impeller; Wear ring

Series 2000 / 2600 Base mounted Pumps T frame motors have steel or stainless steel shafts Motors are available with unlimited suppliers (easy to source) Stainless steel pump shaft on the power frame are with bronze sleeve or (stainless steel sleeve is optional). Steel coupling guard and soon OSHA (Occupational Safety and Health Administration) guard will be standard T frame motors have steel or stainless steel shaft is available Motors are available from large number of suppliers

Series 2000: Flo Fab Base-mounted Pumps Spacer-coupled, base-mounted, end-suction 2 x 1 x 6 to 6 x 5 x 12 2 power frame for the entire line of pumps LF1 & LF2 for different HP size motors Horizontal position with a steel base plate Standard T frame motor replacement

Series 2600: Flo Fab Base-mounted Pumps Spacer-coupled, end-suction, base-mounted up to 14” suction Horizontal position with a cast-iron base plate Industrial quality oil sump for bearing assembly Oil level sight glass Cast-iron base doesn’t require grouting Discharge& suction gauge tappings are standard

Series 6000: Flo Fab Base-mounted Pumps single suction, base-mounted 1.5 x 1.5-8 to 12 x 10-17 16 different configurations Suction Discharge Motor Coupling Shaft Power Frame Bracket

Series 6000: Flo Fab Base-mounted Pumps 16 different configurations:

Double-suction split case base-mounted 5 x 3-8.3 to 18 x 14 X 17.2 Series 4800 V/H: Base-mounted Pumps Double-suction split case base-mounted 5 x 3-8.3 to 18 x 14 X 17.2 Parts that can be removed while pump & motor stay online: Coupling Shaft Top cover Pump seal Bearing assembly Impeller (hidden) (hidden) (hidden) (hidden)

Series 4800L & 4800U: Base-mounted Pumps Spacer-coupled, double configuration, double suction, base-mounted 5 x 3 X 8.5 to 16 x 14 x 15 Parts that can be removed while pump & motor stay online: Coupling Shaft Bracket Pump seal Bearing assembly Impeller

Flo Fab Submersible Pumps: Sewage Effluent Grinder Column Accessories

Sewage FBV Up to 3” solids Up to 15HP Over 70’ lift Up to 317 usgpm Series FBV: Flo Fab Submersible Pumps: Sewage FBV Up to 3” solids Up to 15HP Over 70’ lift Up to 317 usgpm

Effluent LB, LBV, LBK Up to 2” solids Up to 1HP Over 50’ lift Series LB,LBV & LBK: Flo Fab Submersible Pumps: Effluent LB, LBV, LBK Up to 2” solids Up to 1HP Over 50’ lift Up to 185 usgpm

Effluent elevator PD & PDZ Series PD & PDZ: Flo Fab Submersible Pumps: Effluent elevator PD & PDZ Up to 3/8” solids Up to 1.5 HP Over 60’ lift Up to 87 usgpm Stainless steel construction Commercial/residential use

Grinder FGC Up to 3” solids Up to 3HP Over 80’ lift Up to 61 usgpm Series FGC: Flo Fab Submersible Pumps: Grinder FGC Up to 3” solids Up to 3HP Over 80’ lift Up to 61 usgpm

Column SEP, SUP Up to 20HP Over 90’ lift Up to 1,000 usgpm Flo Fab Submersible Pumps: Column SEP, SUP Up to 20HP Over 90’ lift Up to 1,000 usgpm

Accessories for: Flo Fab Submersible Pumps: Frame & Covers Floats & High-level alarms Controls Foot valves Basins Slide Rails

Export job 4800 serie pumps

4800 U pump

CNC Machining

2600 Pumps in action

4800 Pump

Test Facility

2000 Pumps on a jobsite

880RI Pumps

Pump assembly line

880RI Export job

Work performed in pumping - horsepower

Work performed in pumping - horsepower

Characteristic curves

Characteristic curves