2006 BAYTOWN TURNAROUND Unit could not sustain full rates after Hurricane Rita Planned Turnaround for 3Q06, moved forward to 1Q06.

Slides:



Advertisements
Similar presentations
00 Project Gates Briefing to the Capital Program Oversight Committee February 2011 Capital Program Management.
Advertisements

Collaborate > Create > Succeed Contractor Safety, Be our Best.
MAINTENANCE PLANNING AND SCHEDULING
Design Constraints For Engineering Projects
Gas Plant Operation and Maintenance Overview Presented by Geoff Vail.
Capital Project Cost Reporting. Project Goals Documentation of project approval Approval path based on reporting structure and individual approval limits.
1Furmanite Confidential - 1/9/04 Pressure Systems Integrity Management.
April 23/14. Ursa Major SAFETY HEALTH & ENVIRONMENT April 6:00 Previous 24 Hours Total to Date First Aid Record. Injury TURNAROUNDS & MAJORS TURNAROUNDS.
BEST PRACTICES 2014 BEST PRACTICES About P2S Established in 1985 as SERV-TECH a specialty contractor. Purchased by Phillip Service Corporation.
Productive Maintenance
CTC-470 Construction Administration Project Management Concepts.
How much do you do?. What is a Boiler? A boiler is a vessel that is is under pressure and is being heated. The boiler will have a National Board # on.
"AIR COOLER" Heat Exchanger
Hangar Maintenance (on Aircraft)
Project Startup Hmwk Due 10/11/ # 1,3,7,8 8.9 #1 9.7 #1,3,4,5, #1,2,3,4,10.
Reduce Steam Trap Failures at Chambers Works GB/BB Name: Cyndi Kouba Mentor/MBB: Andrew Degraff Team Members Michael Crowley(Site Energy Lead), (Charlie)
TOOL TO DESIGN FOR CONSTRUCTION WORKER SAFETY An Article Written by Gambatese, Hinze and Haas 1997.
LOCKOUT / TAGOUT Employee Training Thomas McGee, L.C. 920 Main Street, Suite 1700 Kansas City, MO (816) * Toll Free (800)
BUILD WITH US. ™ Contractors
Architecture & Construction PREPARING FOR COLLEGE, CAREER AND CITIZENSHIP
OSHA Safety and Health Regulations Related to SPF Applications
California Victim Compensation Program Benefits of Using a Bill Review Service Julie Nauman, Executive Officer California Victim Compensation Program.
Safety Update Amanda Chambers Manager, Electric Distribution and Transmission Safety Page 1.
Total Productive Maintenance (TPM)
1 BROOKHAVEN SCIENCE ASSOCIATES As-Built Drawings and Commissioning Status Steve Sawch Assistant Director for Construction Management NSLS-II Conventional.
TENNESSEE VALLEY AUTHORITY WATTS BAR NUCLEAR PLANT Ed Freeman Engineering Manager 1.
Floating Head Heat Exchanger
January 5th through January 16th
 Before troubleshooting electrical equipment, look at the schematic of the area you are going to work on.  Use a step-by-step approach, checking one.
Contractor EHS Performance Data May, Freeport Site w/o Gulfstream.10 Dow.07 Site Contractors.18 Site Contractors w/o Gulfstream.14 Number of OSHAs.
Norco Tank T/A Meeting  Review current contracting strategy & options for improved strategy  Review details of 2008 & projections for 2009 forward.
August DISCLAIMER The following information contains, or may be deemed to contain, “forward-looking statements” (as defined in the U.S. Private.
H&S Consultants Consulting Services and Project Management.
© 2008 Data Power Services, LLC By: Tom Taranto 2010 Energy Expo Hosted by National Grid NYSERDA Reducing Compressed Air Energy Cost Using a Systems Approach.
“Fix Tube Sheet” Heat Exchanger
Equipment Management Audience – Local lab responsibilities.
Produced by: Operations Turnaround Leadership and Integrated Turnaround Planning A. Bobby Singh, President Project Assurance, Houston, Texas.
Cost and Time Control. Project completed on time and on budget –Want to get done early –Lower costs –More profit.
Planning and Scheduling. Project Planning –Selecting Construction Methods and sequence of work –Must complete planning before doing scheduling –Steps.
Chapter 15 Construction Scheduling. Objectives After reading the chapter and reviewing the materials presented the students will be able to: Identify.
Introduction Research indicates benefits to companies who establish effective worker safety and health programs: –Reduction in the extent and severity.
Hazards Identification and Risk Assessment
Copyright  Business & Legal Reports, Inc. BLR’s Safety Training Presentations Job Hazard Analysis.
Best Practices: Job Briefings. Practice Statement Provides a uniform methodology and outlines key components of job briefings.
Copyright: SIPC Recent Turnarounds – Lessons Learned Presentation to the Operations & Maintenance Forum of HBR May 10 th, 2006 Chris Eskind, Engr Excellence.
Moving Beyond Basic OSHA Compliance We’re all concerned about our employee’s Safety & Health Current statistics from OSHA  Each year, approximately.
What is a safe work permit? A safe work permit is a written record that authorizes specific work, at a specific work location, for a specific.
Admin. Manager Maintenance Unit Support Asst. Administrative Services EquipmentInstrumentsLinen DON-ADMINISTRATIVE SECTION Organizational Chart.
University of Calgary Continuing Education Construction Contract Law and Documents Week 12 Changes Delays Claims Contract Documentation.
Commissioning HVAC Systems: Lessons learned throughout
Disaster Preparedness Are you prepared?. Effective Disaster Plans  Your plan should outline the basic preparedness steps needed to handle the anticipated.
Equipment Life Optimization Program (ELOP) Doug Hilleman February 10, 2011.
PRE-PLANNING FOR CONSTRUCTION PROJECTS. OVERVIEW ASSESSING OWNER CAPABILITIES ANALYSIS OF RESOURCES REGULATORY REQUIREMENTS SITE DEVELOPMENT REVIEWING.
Learn more about the work environment, schedules, and training industrial machinery mechanics and maintenance workers have to adhere to. Work Environment.
Department of Defense Voluntary Protection Programs Center of Excellence Development, Validation, Implementation and Enhancement for a Voluntary Protection.
1 Identification & Elimination of High Potentials Lessons Learned - Discussion.
Maintenance Scheduling
Small Sites Planning & Scheduling
Costs and Economics of Construction
2017 November Financial Plan Presentation to the Board
MAINTENANCE PLANNING AND SCHEDULING
Applying Behavior Analysis Methods
Usually occur every 3 to 5 years.
Improvement in Project Delivery
Floating Head Heat Exchanger
Signal Conditioning.
Worker Injury/Illness Review
Construction Considerations
Welcome back to 2016 Memory Jogger – Mobil Retail M&R Activities
Presentation transcript:

2006 BAYTOWN TURNAROUND Unit could not sustain full rates after Hurricane Rita Planned Turnaround for 3Q06, moved forward to 1Q06

SAFETY Combined owner and Contractor TRIR of.86 Over 463k combined owner and Contractor man-hours One contractor recordable injury suffered de-torquing of exchanger bolts One owner recordable injury suffered during electrical substation troubleshooting of a routine maintenance job 13 first aids documented. 35 near misses documented. Over 31,000 hazards mitigated or eliminated Over 5,500 permits written Falling objects were the biggest safety challenge

QUALITY Weld repair rate of 3% One flange leak on start-up One major rework involving the blow out of a heat exchanger tube plug on start-up

SCHEDULE Turnaround planning effort approx. 40% complete when the signal was given that the T/A would begin in 2 months Work completed one day ahead of schedule (52 days) Schedule challenged by turnover rate of approximately 40% by key Contractors. Leveraged in-house Contractors to overcome turnover. Worked 7 days per week on all work. Major vessel refurbishment was anticipated critical path but, ultimately the major overhaul on our Gas Turbine became critical path.

COST Met overall cost objective Escalating labor rates accounted for 4% of the budget Contractor productivity better than plan by 6% Repairs in the major vessels less than anticipated

OTHER Long lead material delivery challenged schedule No issues regarding equipment availability