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ARA Chevron Lummus Global Blue Sun Energy

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Presentation on theme: "ARA Chevron Lummus Global Blue Sun Energy"— Presentation transcript:

1 ARA Chevron Lummus Global Blue Sun Energy
HEFA SKA Update ARA Chevron Lummus Global Blue Sun Energy Chuck Red

2 Biofuels ISOCONVERSION (BIC) Jointly Developed by ARA and Chevron Lummus Global
Petroleum JP-8 Catalytic Hydrothermolysis (CH) converts renewable feed stocks directly into cracked and cyclized hydrocarbons Fuels meet petroleum specs without blending Hydrotreating saturates residual olefins and removes residual oxygen Carinata ReadiJet

3 Pilot Production Campaigns 2012 & 2013
Specification, Rig, FFP, Engine, & Flight Testing Feed Stocks Hydrotreating Organization Fuels Testing Carinata & waste vegetable oil Chevron Richmond, CA AFRL JP-8 Spec & limited FFP Rolls-Royce Jet A-1 Spec & rig NRC-IAR Canada Ground & flight tests Canola AFRL WPAFB, OH Jet A SwRI FFP suite PWC PW615 engine test Distillers grain corn oil AFRL WPAFB, OH AARAF Pilot Honeywell Aerospace APU testing for FAA Other TBD Jet testing TBD

4 Catalytic Hydrothermolysis (CH) - Pathway Biofuels ISOCONVERSION (BIC)Process = CH + Hydrotreating (Chevron Lummus Global) Feed Stocks Intermediate Products Triglycerides Plant oils Tallow Algal oils Fatty acids n-paraffins Iso paraffins Cycloparaffins Aromatics Olefins Organic acids Jet Fuel “Drop-in” ASTM D1655 Equivalent w/o blending CH Conversion Hydrogenation Fractionation Water Hydrogen D4054 Timeline NRC Flight test on 100% ReadiJet Fit-for-Purpose testing Start-up 100 bpd demo plant Submit Research Report Ballot Research report 2nd Pilot production “HEFA SKA” Task Force Formed 3rd Pilot prod On-site OEM/ TF meeting PW 615 test Ballot HEFA SKA spec 1st Pilot production 2011 2012 2013 2014 2015

5 Comparison of Production Campaigns Specification Test Results (Provided by AFRL & AFPET)

6 Process Operating Conditions Provide Total Control of Product Quality
Parameters CH Conversion Equates to FCC hydrocracking, Isom Hydrotreating Conventional Refining Practice Fractionation Aromatic content X Acid number Density Freezing point Flash Point Hydrogen content Olefin content Trace metals Thermal stability Viscosity

7 Aromatic Compound Distribution
Three Pilot Campaigns 3 Different Feed Stocks 2 Different CH Pilot Systems 2 Different Hydrotreaters

8 Major Milestones Spring and Summer 2012 – Executed two pilot production campaigns 27 Jun 2012 – The “HEFA SKA” Task Force was established Synthetic kerosene with aromatics and cycloparaffins 29 October 2012 – conducted first test flight on 100% renewable jet fuel “One of 2012’s 25 most important scientific events” – Popular Science 16 Jan 2013 – Executed agreement with Blue Sun Energy Construction of a 100 bbl/day pilot demonstration system 27 Feb 2013 –Task Force/OEM meeting at ARA in Panama City, FL 17 Apr 2013 – Received Award “Best New Fuel of 2012” – Biofuels Digest May Completed Fit-for-Purpose testing (SwRI) Jul-Aug 2013 – Completed Engine Test at PWC on PW615 Turbofan (FAA) Sep-Oct 2013 – Completed 3rd pilot production campaign Nov 2013 – Rolls-Royce completed rig testing (FAA CLEEN) Jun-Nov 2013 – Engineering & fabrication for a 100 bbl/day pilot system Dec 2013 – Mar 2014 – Installation, commissioning, 24/7 operation

9 100 BBL/day Demonstration System Blue Sun Energy – St Joseph, MO

10 Looking Forward Submit research report for OEM review
Honeywell Aerospace is conducting preliminary tests Review comments at June ASTM meeting – TF meeting Develop draft Annex to ASTM D7566 – Similar to Annex 2 No change to Table 1 requirements Establish limit on aromatic content of vol% Incorporate controls developed by Cliff Moses for SPK/A Remove limit on cycloparaffin content Change density range to kg/m3

11 cred@ara.com treegorton@gmail.com
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