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World Leaders in Combustion Management Solutions Remote Monitoring & Data Logging C.E.M.S I/O Modules DTI Autoflame Training,

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Presentation on theme: "World Leaders in Combustion Management Solutions Remote Monitoring & Data Logging C.E.M.S I/O Modules DTI Autoflame Training,"— Presentation transcript:

1 World Leaders in Combustion Management Solutions Remote Monitoring & Data Logging http://www.autoflame.com/ C.E.M.S I/O Modules DTI Autoflame Training, 2011 Remote Monitoring & Data Logging

2 World Leaders in Combustion Management Solutions Remote Monitoring & Data Logging http://www.autoflame.com/ C.E.M.S I/O Modules DTI Protocols Modbus Johnsons Metasys Ports RS232 (10m) RS422 (1km) RS485 (Metasys) Internal modem Operation Supervisor Manager (modem) Data Transfer Interface Module

3 D.T.I. Arrangement Mk.7 M.M.

4 World Leaders in Combustion Management Solutions Remote Monitoring & Data Logging http://www.autoflame.com/ C.E.M.S I/O Modules DTI Remote Monitoring & Control Data Transfer Interface (D.T.I.) Gateway for communications Modbus and Metasys protocols How many units per D.T.I.? –10 MM units –10 stand-alone EGA units –10 analogue I/O units –10 digital I/O units

5 World Leaders in Combustion Management Solutions Remote Monitoring & Data Logging http://www.autoflame.com/ C.E.M.S I/O Modules DTI D.T.I. Control Functions Boiler enable/disable command Change setpoint- individual and global Select lead boiler Shuffle sequencing –User-selectable lead/lag control Remote firing rate adjustable –Anticipate load requirements –Individual and global

6 World Leaders in Combustion Management Solutions Remote Monitoring & Data Logging http://www.autoflame.com/ C.E.M.S I/O Modules DTI MM Output/Status Values Boiler control type (pressure/temperature) Required boiler setpoints (temperature/pressure) Actual boiler temperature/pressure Burner operation status (on/off/vps/purge/modulation) Burner firing rate Auto/hand/low flame hold Fuel selected Channel positions Sequencing optioned/enabled/status

7 World Leaders in Combustion Management Solutions Remote Monitoring & Data Logging http://www.autoflame.com/ C.E.M.S I/O Modules DTI E.G.A. Outputs E.G.A. operation Commissioned values Actual values Exhaust temperature reading Error conditions

8 World Leaders in Combustion Management Solutions Remote Monitoring & Data Logging http://www.autoflame.com/ C.E.M.S I/O Modules DTI Relevant Options/Parameters Option 16: sequencing D.T.I. Operation –0- no sequencing –1- sequencing enabled –2- setpoint & enable/disable commands –3- both 1 & 2 Option 30/31: setpoint limitations –Additional safety –Effects data-logging graphical display Option 33: identification number

9 World Leaders in Combustion Management Solutions Remote Monitoring & Data Logging http://www.autoflame.com/ C.E.M.S I/O Modules DTI D.T.I. Set-up Procedures Wire all site systems to be incorporated into remote monitoring –MM –E.G.A. (stand-alone units) –Analogue and digital I/O units Set switches –Switch bank1 to #001 –Switch bank2 to off for #1-8 Connect DTI to PC or modem Modem to telephone connection (plant manager)

10 World Leaders in Combustion Management Solutions Remote Monitoring & Data Logging http://www.autoflame.com/ C.E.M.S I/O Modules DTI D.T.I. Troubleshooting Wire all site systems to be incorporated into remote monitoring –MM –E.G.A. (stand-alone units) –Analogue and digital I/O units Set switches –Switch bank1 to #001 –Switch bank2 to off for #1-8 Connect DTI to PC or modem Modem to telephone connection (plant manager)

11 World Leaders in Combustion Management Solutions Remote Monitoring & Data Logging http://www.autoflame.com/ C.E.M.S I/O Modules DTI D.T.I. Software MODBUS protocol Monitoring and control to the PC Windows based software (winPCDTI) Remote on/off control Set-point adjustments Define alarm conditions Continuous Emissions Monitoring Software (CEMS)

12 World Leaders in Combustion Management Solutions Remote Monitoring & Data Logging http://www.autoflame.com/ C.E.M.S I/O Modules DTI D.T.I. Software

13 World Leaders in Combustion Management Solutions Remote Monitoring & Data Logging http://www.autoflame.com/ C.E.M.S I/O Modules DTI D.T.I. Software

14 World Leaders in Combustion Management Solutions Remote Monitoring & Data Logging http://www.autoflame.com/ C.E.M.S I/O Modules DTI D.T.I. Software MM Units (by ID number)

15 World Leaders in Combustion Management Solutions Remote Monitoring & Data Logging http://www.autoflame.com/ C.E.M.S I/O Modules DTI D.T.I. Software MM Online Data

16 World Leaders in Combustion Management Solutions Remote Monitoring & Data Logging http://www.autoflame.com/ C.E.M.S I/O Modules DTI D.T.I. Software MM Data Logging

17 World Leaders in Combustion Management Solutions Remote Monitoring & Data Logging http://www.autoflame.com/ C.E.M.S I/O Modules DTI D.T.I. Software User-Definable Parameters

18 World Leaders in Combustion Management Solutions Remote Monitoring & Data Logging http://www.autoflame.com/ C.E.M.S I/O Modules DTI D.T.I. Software MM Data Logging

19 World Leaders in Combustion Management Solutions Remote Monitoring & Data Logging http://www.autoflame.com/ C.E.M.S I/O Modules DTI D.T.I. Software Shuffle Sequencing

20 World Leaders in Combustion Management Solutions Remote Monitoring & Data Logging http://www.autoflame.com/ C.E.M.S I/O Modules DTI D.T.I. Software MM Load Index

21 World Leaders in Combustion Management Solutions Remote Monitoring & Data Logging http://www.autoflame.com/ C.E.M.S I/O Modules DTI D.T.I. Software Alarms

22 World Leaders in Combustion Management Solutions Remote Monitoring & Data Logging http://www.autoflame.com/ C.E.M.S I/O Modules DTI D.T.I. Software Alarms

23 World Leaders in Combustion Management Solutions Remote Monitoring & Data Logging http://www.autoflame.com/ C.E.M.S I/O Modules DTI D.T.I. Software WinPCDTI Configuration Modem settings including: - Site details (image/name/contact number/pager number)

24 World Leaders in Combustion Management Solutions Remote Monitoring & Data Logging http://www.autoflame.com/ C.E.M.S I/O Modules DTI Moxa Serial to Ethernet Convertor

25 World Leaders in Combustion Management Solutions Remote Monitoring & Data Logging http://www.autoflame.com/ C.E.M.S I/O Modules DTI D.T.I. Software WinPCDTI Configuration Password protection Configuration - Com-Port - Serial port/modem - Timeout threshold - Retry Count

26 World Leaders in Combustion Management Solutions Remote Monitoring & Data Logging http://www.autoflame.com/ C.E.M.S I/O Modules DTI D.T.I. Software WinPCDTI Configuration

27 World Leaders in Combustion Management Solutions Remote Monitoring & Data Logging http://www.autoflame.com/ C.E.M.S I/O Modules DTI Analogue I/O module Six 4-20mA inputs Six 4-20mA outputs Digital I/O module 16 line voltage inputs 8 volt free contacts Analogue and Digital I/O Units

28 World Leaders in Combustion Management Solutions Remote Monitoring & Data Logging http://www.autoflame.com/ C.E.M.S I/O Modules DTI I/O Modules

29 World Leaders in Combustion Management Solutions Remote Monitoring & Data Logging http://www.autoflame.com/ C.E.M.S I/O Modules DTI Analog I/O Unit

30 Analog I/O Data Logging

31 World Leaders in Combustion Management Solutions Remote Monitoring & Data Logging http://www.autoflame.com/ C.E.M.S I/O Modules DTI Digital I/O Unit

32 Digital I/O Set-Up

33 World Leaders in Combustion Management Solutions Remote Monitoring & Data Logging http://www.autoflame.com/ C.E.M.S I/O Modules DTI C.E.M.S. Continuous Emissions Monitoring Software MM fuel flow metering E.G.A. operational data –Calculations for each fuel used –Stored in database- Logged every x minutes (user definable) ∙Accessible through excel format (.csv) ∙For E.P.A. monitoring –Total emissions as weight or volume ∙O 2, CO 2, CO, H 2 O, NO, N 2 and SO 2 –Net/gross efficiency (%) –Fuel flow per hour and totalised –Total heat input and useful heat input

34 C.E.M.S. Data

35 C.E.M.S. Data – Logging

36 C.E.M.S. Set-Up

37 World Leaders in Combustion Management Solutions Remote Monitoring & Data Logging http://www.autoflame.com/ C.E.M.S I/O Modules DTI System Approvals European –CE –TUB –APAVE American –uL –cUL –FM

38 World Leaders in Combustion Management Solutions Remote Monitoring & Data Logging http://www.autoflame.com/ C.E.M.S I/O Modules DTI Thank you for listening.


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