Presentation is loading. Please wait.

Presentation is loading. Please wait.

Texonics Proposal for Production Line Redesign and Retrofit.

Similar presentations


Presentation on theme: "Texonics Proposal for Production Line Redesign and Retrofit."— Presentation transcript:

1 Texonics Proposal for Production Line Redesign and Retrofit

2 System Overview Texonics will provide a complete Turnkey System replacing the current production machine. Texonics will provide a complete Turnkey System replacing the current production machine. The system will include a completely new welded steel structure The system will include a completely new welded steel structure The system will include new actuators, gear boxes, motors, servo drives, and a servo driven roller on the variable speed conveyors The system will include new actuators, gear boxes, motors, servo drives, and a servo driven roller on the variable speed conveyors The system will include structural guarding with bolted connections The system will include structural guarding with bolted connections

3 System Overview The system will incorporate the current conveyors owned by Perry Equipment using new conveyor belts The system will incorporate the current conveyors owned by Perry Equipment using new conveyor belts Perry will provide rollers Perry will provide rollers Texonics will provide installation support and system startup Texonics will provide installation support and system startup Anticipated system changeover time is 5 – 7 working days Anticipated system changeover time is 5 – 7 working days Lead Time required to begin system installation is 8 – 10 weeks Lead Time required to begin system installation is 8 – 10 weeks

4 Overview of System Components Structure Structure Actuators Actuators Gearboxes Gearboxes Servomotors Servomotors Servo Drives Servo Drives Servo Driven Conveyors Servo Driven Conveyors Safety Guarding Safety Guarding Customer supplied components Customer supplied components

5

6 Structure Size of Tube Size of Tube Level compensating feet Level compensating feet Anchors Anchors Ability to be moved Ability to be moved Bearings used in table construction Bearings used in table construction

7 Tubing Selection 4” X 8” X ¼” Steel Rectangle Tubing 4” X 8” X ¼” Steel Rectangle Tubing Center section consists of 2 tubes stitched Center section consists of 2 tubes stitched All connections will use Gas Metal Arc Welding (GMAW) All connections will use Gas Metal Arc Welding (GMAW)

8 Level Compensating Feet 6 feet on the machine 6 feet on the machine ± 15° misalignment off of vertical ± 15° misalignment off of vertical 1.25” thread for mounting 1.25” thread for mounting 4” adjustability 4” adjustability

9 Anchors Stud style Pin type anchors Stud style Pin type anchors 5/8” diameter anchors 5/8” diameter anchors Bolt to adjustable member Bolt to adjustable member 2 concrete anchors per leg 2 concrete anchors per leg 4 bolts in each leg to anchor 4 bolts in each leg to anchor

10 Bearings Flanged bearings for all rollers Flanged bearings for all rollers Grease fittings Grease fittings 1.75” shaft diameter 1.75” shaft diameter Double–Sealed bearing Double–Sealed bearing General Purpose for low lead-time General Purpose for low lead-time

11 Actuators Cutaway of carriage Cutaway of carriage Roller Bearing construction Roller Bearing construction Belt life Belt life Cutaway view Cutaway view T-slot Mounting T-slot Mounting Method of Installation Method of Installation

12 Cutaway of Carriage Profile Profile Carriage Carriage Tensioning Station Tensioning Station Drive Station Drive Station Timing Belt Belt Attachment Load Plate

13 Roller Bearing Construction Carriage has 12 Rollers Carriage has 12 Rollers Carriage plate is able to be rebuilt Carriage plate is able to be rebuilt Carriage is adjusted by 6 eccentrics Carriage is adjusted by 6 eccentrics

14 Cutaway View

15 T-Slot Mounting

16 Method of Installation Slide in installation Slide in installation Ease of maintenance Ease of maintenance Mounting bolts located exterior of machine Mounting bolts located exterior of machine

17 Gearbox Apex Dynamics Apex Dynamics Planetary Gearbox Planetary Gearbox Backlash < 8 Arcmin Backlash < 8 Arcmin High efficiency >97% High efficiency >97% 5yr warranty 5yr warranty

18 Planetary Gearbox One piece carrier Gears supported on both sides Solid, uncaged needle roller bearings Plasma nitriding HeliTopo Technology Crowns the lead of each tooth Maximum tooth surface contact

19 Servo Motors Parker Compumotor Servomotors Parker Compumotor Servomotors High Torque density High Torque density Brushless Construction Brushless Construction High Performance Neodynium Magnets High Performance Neodynium Magnets Parker’s “Smart Encoder” Parker’s “Smart Encoder”

20 Servo Drives Parker Compumotor Parker Compumotor Aries Drives Aries Drives Plug in and Spin Feature Plug in and Spin Feature Motor parameters load to drive Motor parameters load to drive Basic tuning parameters load to drive Basic tuning parameters load to drive

21 Servo Driven Conveyor Parker Compumotor Parker Compumotor Servo mounted external to conveyor Servo mounted external to conveyor Ease of Maintenance Ease of Maintenance High Acceleration High Acceleration S curve Accel - Decel rates S curve Accel - Decel rates Precise control of speed Precise control of speed Timing belt Timing belt

22 Conveyor Drive

23 Safety Guarding Parker Integrated Profile System (IPS) Parker Integrated Profile System (IPS) Attached to Machine Structure Attached to Machine Structure Front and side of machine Front and side of machine Easy access via hinged doors Easy access via hinged doors Doors are bolted shut Doors are bolted shut Lift off hinges Lift off hinges Plexiglas vs. IPS Cage Plexiglas vs. IPS Cage

24 Easy Access

25 Plexiglas vs. IPS Cage PlexiglasIPS Solid barrier Solid barrier Less labor intensive to install Less labor intensive to install 100% isolation to debris 100% isolation to debris Air flow thru the Machine Air flow thru the Machine Keeps fingers out Keeps fingers out Rigid Rigid

26 Customer supplied components Rollers Rollers Conveyor Belts Conveyor Belts Moving conveyors Moving conveyors

27 System Proposal Complete System redesign and installation is $142,900 Complete System redesign and installation is $142,900 The cost would be broken down into three phases The cost would be broken down into three phases 33% due at the time of the purchase order 33% due at the time of the purchase order 33% due at the approval of drawings and documentation 33% due at the approval of drawings and documentation 34 % due 30 days after installation and Perry Equipment signoff 34 % due 30 days after installation and Perry Equipment signoff

28 Thank you for your attention We look forward to working with you To improve your bottom line


Download ppt "Texonics Proposal for Production Line Redesign and Retrofit."

Similar presentations


Ads by Google