1. Data Acquisition and Interfacing (Section 4.5) Lecture 18

2. 5-axis teaching robot – Chan Hian Full

3. System Set-up Interfacing card installed in CPU

4. PCL-812PG PCL-839

5. drivers Mechanical parts – transmission, stepper motors

6. PC-based Process Control Monitoring System - Chai Song Ling

7. System Set-up PC and Data Acquisition System

8. Data Acquisition system – sensor and signal conditioner

10. Introduction A data acquisition system consists of many components that are integrated to: Sense physical variables (use of transducers) Condition the electrical signal to make it readable by an A/D board Convert the signal into a digital format acceptable by a computer Process, analyze, store, and display the acquired data with the help of software

11. Data Acquisition System Block Diagram

12. Flow of information in DAQ 1.Input transducer – measure physical quantity 2.Output from transducer – conditioned i.e. amplify, filter, conversion 3.Conditioned analog signal – digitized using ADC 4.Digital information – acquired, process and record by computer 5.Modify physical signal, digital output converted to analog by DAC 6.Analog signals are conditioned 7.Output transducer interact with physical variables

13. Transducers Sense physical phenomena and translate it into electric signals. Examples: Temperature Pressure Light Force Displacement Level Electric signals ON/OFF switch

14. Signal Conditioning Electrical signals are conditioned so they can be used by an analog input board. Types of signal conditioner: –Amplification – Isolation –Filtering –Linearization

16. Analog to Digital (A/D) Converter Input signal Sampling rate Throughput Resolution Range Gain

17. Graph humidity inside rain shelter house versus time start from 12 am on March 22, 2009 until 12 am on March 23, 2009 Graph temperature inside rain shelter house versus time start from 12 am on March 22, 2009 until 12 am on March 23, 2009

18. A/D Converter: Input Signal Analog –Signal is continuous – Example: strain gage. Most transducers produce analog signals Digital –Signal is either ON or OFF – Example: light switch.

19. The data is acquired by an ADC using a process called sampling. Sampling a analog signal - taking a sample of the signal at discrete times. A/D Converter: Sampling

20. A/D Converter: Sampling Rate Determines how often conversions take place. The higher the sampling rate, the better. Analog Input 4 Samples/cycle 8 Samples/cycle 16 Samples/cycle

21. This rate at which the signal is sampled - sampling frequency. Sampling frequency - determines the quality of the analog signal that is converted. Higher sampling frequency achieves better conversion of the analog signals A signal of lower frequency is generated from such a process (this is called aliasing). Shannon theorem: Sampling rate is at least twice the highest frequency so that the sample gives the original form of the signal

22. A/D Converter: Sampling Rate Aliasing –Acquired signal gets distorted if sampling rate is too small.

23. Analog-to-Digital Conversion An ADC converts an analog voltage to a digital number. The digital number represents the input voltage in discrete steps with finite resolution. ADC resolution is determined by the number of bits that represent the digital number.

24. Analog to Digital Conversion for a 3-bit ADC

25. A/D Converter: Resolution

26. Resolution The resolution = is a function of number of bits ADC uses to represents digital data The higher the resolution, the higher voltage range is broken into, and therefore, the smaller the detectable voltage change. A 8 bit ADC gives 256 levels (2^8) compared to a 12 bit ADC that has 4096 levels (2^12). Hence, 12 bit ADC will be able to detect smaller increments of the input signals then a 8 bit ADC. LSB or least significant bit is defined as the minimum increment of the voltage that a ADC can convert E.g. - For full scale input signal of 10V, the LSB for a 3-bit ADC corresponds to 10/2^3=1.25V. However, for a 12 bit ADC, LSB = 10/2^12=10/4096=2.44mV.

27. Exercise 1 An ADC with word length of 10 bits. If the input analogue signal range is 10 V, what is the resolution of this ADC?

28. Answer The resolution:

29. LSB varies with the operating input voltage range of the ADC. If the full scale of the input signal is 10V than the LSB for a 3-bit ADC corresponds to 10/2^3=1.25V For a 12 bit ADC, LSB= 10/2^12 =10/4096 =2.44mV. Resolution of ADC, X axis is analog input

30. Bits The smallest unit in digital signal is the bit, a contraction of the more descriptive phase of binary digit. indicating 1 indicating 0 A bit is a single element in digital signal, having only two possible states: on (indicating 1) or off (indicating 0). Off0On1

31. Bytes Bits are organized into larger units called bytes, the basic unit of information in a computer system. 2 8 A basic byte contains 8 bits. The total amount of information it can convey is 2 8 (=256) possible combinations. Off0On1Off0Off0Off0Off0On1Off0 1 byte = 8 bit = 2 nibble 2-byte = 16 bit, 4-byte = 32bit 1 Kbyte = 1×2 10 byte = 1024 byte 1 Mbyte = 1×2 10 ×2 10 = 1,018,576byte 1GB = 2 30 1TB = 2 40

32. Analog-to-Digital Converter Theory N-bit ADC Analog Input N-bit Digital Output Analog Input Signal 0 Volt 1 Volt Digital Output Code. 5 V. 25 V. 75 Volt 000 001 010 011 100 101 110 111 3-bit ADC Scale. 125. 375. 625. 875 Step Size = = 0.125 V

33. Example of Encoding (8-bit system)

34. Encoding (8-bit Bus, 0-5 V Input)

35. Exercise 2 Consider a thermocouple giving an output of 0.5 mV/ 0 C. What will be the word length required when its output passes through an ADC if temperatures from 0 0 to 200 0 C are to be measured with resolution of 0.5 0 C?

36. Answer The full scale output from sensor: 200  0.5= 100 mV With word length n, this voltage is divided into 100/2 n mV steps For a resolution of 0.5 0 C, we must be able to detect a signal from sensor 0.5  0.5=0.25mV Thus, the word length: 0.25 = 100/2 n ;n = 8.6 9-bit word length is required

37. Numbering system – binary, decimal, hexadecimal DecimalHexadecimalBinary 000000 110001 220010 330011 440100 550101 660110 770111 881000 991001 10A1010 11B1011 12C1100 13D1101 14E1110 15F1111

38. Numbering system – binary, decimal, hexadecimal 01011110101101010010 2 = 262144 10 + 65536 10 + 32768 10 + 16384 10 + 8192 + 2048 10 + 512 10 + 256 10 + 64 10 + 16 10 + 2 10 = 38792210 Compare this to the conversion to hexadecimal, where each group of four digits can be considered independently, and converted directly: 01011110101101010010 2 = 5 E B 5 2 16 = 5EB52 16

39. Elementary Bus Structure Micro- processor Monitor ROM Optional User ROM System & User RAM User Input/Output Address Bus Data Bus Keyboard System Input/Output Display Addr bus – which addr to go Data bus – data from CPU to addr Control bus – command from CPU

40. http://www.chassis- plans.com/PDF/T4I_Reference_ Manual.pdf

41. A schematic diagram of Data Acquisition System

42. Example of Computer DAQ System Computer Timer Digital Control Circuit Trigger Interrupt Parallel/Series Input Port Parallel/Series Output Port A/D D/A Filter + - S/H Sensor Bridge Instrumentation Amplifier Input Strobe Display Control Output Strobe DAQ Board

43. Multiplexer Device where computer reads information from various channel one at a time Electronic switch Computer instruct MUX select particular channel and the data are read and processed E.G. electronic MUX – DG508ACJ – 8 i/p channel each ahs 3 bit address for selection

44. Sample and hold Take the snapshot of the sensor signal and hold the value Switch connect the capacitor and the capacitor hold the value until the new sample is acquired

45. Data Acquisition Software It can be the most critical factor in obtaining reliable, high performance operation. Transforms the PC and DAQ hardware into a complete DAQ, analysis, and display system. Different alternatives: –Programmable software. –Data acquisition software packages.

46. Programmable Software Involves the use of a programming language, such as: –C++, Visual C++ –BASIC, Visual Basic + Add-on tools (such as VisuaLab with VTX) –Fortran –C# Advantage: flexibility Disadvantages: complexity and steep learning curve

47. Data Acquisition Software Does not require programming. Enables developers to design the custom instrument best suited to their application. Examples: TestPoint, SnapMaster, LabView, DADISP, DASYLAB, etc.

48. 48 Induction Motor Data Acquisition – Wong Kien Fatt To acquire input-output data for the model structure Figure 1: Actual photo of the whole experiment setup

49. LabVIEW 8.0 (Software) Analog input Block Diagram Figure 7: Analog input part of the block diagram

50. 50 LabVIEW 8.0 (Software) Analog and Digital Output Block Diagram Figure 8: Analog and Digital output part of the block diagram

51. 12/16/201551 LabVIEW 8.0 (Software) VI (Virtual Instrument) front panel

52. PREPARED BY: MOHD RAZIMAN BIN MUHAMMAD SUPERVISOR: DR. ROBIAH AHMAD

53. Figure 7: DIY anemometer Figure 8: Irradiance sensor Figure 6: Temperature and humidity sensor

54. PLACING SENSOR Figure 9: Sensor placing on rain shelter house

55. Figure 10: Block diagram for data collection Figure 11: Front panel for data collection COLLECTING DATA

56. Figure 33: Alarm on when humidity inside rain shelter exceed limit Figure 34: Alarm on when temperature inside rain shelter exceed limit Alarm on when humidity exceed 50% Alarm on when temperature exceed 31°C PROGRAM: ALARM ALARM

57. KPCI-3108

58. End of Lecture 18