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A New-to-the-World Surfactant Makes Water Work Like an Organic Solvent

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Presentation on theme: "A New-to-the-World Surfactant Makes Water Work Like an Organic Solvent"— Presentation transcript:

1 A New-to-the-World Surfactant Makes Water Work Like an Organic Solvent
Ron A. Masters, PhD Research Associate, Stepan Company

2 Outline Stepan Core Derivative Technologies
Metathesis Derivatives Program Molecule: Reaction, Chemistry, Properties Aqueous Solution Behavior Applications Acknowledgements

3 Stepan Derivatives Overview
Hallcomid Onyxide Steposol

4 Metathesis Derivatives Program: Drivers
Improve Performance Reduce/Stabilize Feedstock Cost Stabilize Feedstock Supply Meet New Sustainability Targets Nobel Prize-winning Technology Conversion of Indigenous Vegetable Oils Ideal Feeds for Derivatization Competencies Large-Scale Supply – Elevance Renewable Sciences

5 Metathesis Derivatives Program: Overview
Hundreds of Molecules Organized Team/Program Synthesis - Properties Characterization Performance Tests Looking for the “Wow” N,N-Dimethyl 9-Decenamide - New to the World, new CAS # - Short Chain, Monounsaturated - Solvent ? Surfactant ?

6 Metathesis Derivatives Program: Overview
Hundreds of Molecules Organized Team/Program Synthesis - Properties Characterization Performance Tests Looking for the “Wow” N,N-Dimethyl 9-Decenamide - New to the World, new CAS # - Short Chain, Monounsaturated - Solvent ? Surfactant ? “ene”

7 Outline Stepan Core Derivative Technologies
Metathesis Derivatives Program Molecule: Reaction, Chemistry, Properties Aqueous Solution Behavior Applications Acknowledgements

8 Molecule: Reaction, Chemistry, Properties
Amide 97% minimum (99% Typical) Water % maximum (0.0 – 0.1% Typical) Residual Ester 1.0% maximum (0.2 – 0.6% Typical) Iodine Value – (g/100g) Color (Gardner) 1 maximum (0 Typical) Other Residuals 100ppm maximum each Boiling Point (C) (LVP-VOC Exempt) Flash Point (C) (PMCC) Cloud Point (C) (Low HLB Nonionic) Kauri-Butanol Value > (ASTM D1133) Hansen Solubility Parameters D: 16.58, P: 9.58, H: (Experimental*) Estimated HLB (Griffin or Davies) * Using Hansen software and screening across a large set of test solvents

9 Molecule: Reaction, Chemistry, Properties
Amide 97% minimum (99% Typical) Water % maximum (0.0 – 0.1% Typical) Residual Ester 1.0% maximum (0.2 – 0.6% Typical) Iodine Value – (g/100g) Color (Gardner) 1 maximum (0 Typical) Other Residuals 100ppm maximum each Boiling Point (C) (LVP-VOC Exempt) Flash Point (C) (PMCC) Cloud Point (C) (Low HLB Nonionic) Kauri-Butanol Value > (ASTM D1133) Hansen Solubility Parameters D: 16.58, P: 9.58, H: (Experimental*) Estimated HLB (Griffin or Davies) * Using Hansen software and screening across a large set of test solvents

10 Molecule: Reaction, Chemistry, Properties
Amide 97% minimum (99% Typical) Water % maximum (0.0 – 0.1% Typical) Residual Ester 1.0% maximum (0.2 – 0.6% Typical) Iodine Value – (g/100g) Color (Gardner) 1 maximum (0 Typical) Other Residuals 100ppm maximum each Boiling Point (C) (LVP-VOC Exempt) Flash Point (C) (PMCC) Cloud Point (C) (Low HLB Nonionic) Kauri-Butanol Value > (ASTM D1133) Hansen Solubility Parameters D: 16.58, P: 9.58, H: (Experimental*) Estimated HLB (Griffin, Davies, Oil) * Using Hansen software and screening across a large set of test solvents

11 Molecule: Reaction, Chemistry, Properties
As-Is: Consider as a Solvent - Ag solvent for pesticides - Co-solvent in low/no VOC Industrial Paint Strippers - Carrier solvent ? - generally “No” -C=C- bond not reactive, will not polymerize b.p. too high – Non-Evaporative at RT, won’t cure (possible at T= C , DHvap = 205 J/g) Formulated in Water: Consider as a Surfactant - Micellizes at about 0.05 to 0.10 % - Solubility limit of about 0.15% - Low HLB nonionic, but more powerful than alkoxylates - Makes water work like an organic solvent in many cases

12 Molecule: Reaction, Chemistry, Properties
Chemical Stability: As-Is and Formulated Air Headspace (Oxidative) For All Data Amide is stable between pH 3-12, not beyond. -C=C- bond is stable as well. Aqueous solutions demonstrate stability with peroxide at pH 3. Avoid NaOCl.

13 As-Is Properties: Kauri-Butanol >1000
What does this mean ? Test Solvent Kauri Resin Kauri resin is soluble in butanol, less soluble in other solvents Add test solvent to dilute the butanol solution of resin At some added amount the resin precipitates due to insolubility The more added to the endpoint, the higher the Kb value Resins are common tackifiers for adhesives and coatings High Kb value = good cleaning and removal performance

14 As-Is Properties: Kauri-Butanol >1000
Saturated Analog ≈ 300 Kb value What does this mean ? Test Solvent Kauri Resin Kauri resin is soluble in butanol, less soluble in other solvents Add test solvent to dilute the butanol solution of resin At some added amount the resin precipitates due to insolubility The more added to the endpoint, the higher the Kb value Resins are common tackifiers for adhesives and coatings High Kb value = good cleaning and removal performance

15 As-Is Properties: Hansen Map
Large Hansen “Radius” 12.9 Units N,N-Dimethyl 9-Decenamide is fully miscible with solvents within green line area

16 As-Is Properties: Hansen Map
“ene” “ane” Evidence For Some Type of Interaction Between -C=C- and Carbonyl Ethylene Carbonate is miscible with N,N-Dimethyl 9-Decenamide, not Decanamide !

17 Formulated Properties: HLB
Calculated for alcohol ethoxylates of similar solubility (Griffin) Calculated via group contribution (Davies) Experimentally determined via oil emulsification Lard Lanolin Oil Rapeseed Oil HLB Required: All methods estimate HLB to be ≈6. Greater than 5, less than 9 based on oil emulsification test

18 Formulated Properties: CMC & Solubility
N,N-Dimethyl 9-Decenamide, although very hydrophobic, can micellize in water

19 Formulated Properties: CMC & Solubility
N,N-Dimethyl 9-Decenamide “ene” Is Different From N,N-Dimethyl Decanamide “ane” “ane” main use is as an Ag solvent for Stepan customers to make pesticide formulations

20 Outline Stepan Core Derivative Technologies
Metathesis Derivatives Program Molecule: Reaction, Chemistry, Properties Aqueous Solution Behavior Applications Acknowledgements

21 Let’s Watch Solution Behavior
Soluble in water to about 0.15% (vs. 0.05% for “ane”) Can dissolve up to 19% added water, but not hygroscopic Formulate similar to a Low-HLB Nonionic Use charged (anionic or cationic) or mid/high HLB cosurfactant(s) On its own, at 0.1 wt.%, Draves Wetting (ASTM D ) is nearly instant Better than saturated analog Better than similar Low-HLB alkoxylates Remarkably fast release of air from the surface “Fluffing” of the fibers observed Let’s Watch

22 Let’s Watch Solution Behavior
Soluble in water to about 0.15% (vs. 0.05% for “ane”) Can dissolve up to 19% added water, but not hygroscopic Formulate similar to a Low-HLB Nonionic Use charged (anionic or cationic) or mid/high HLB cosurfactant(s) On its own, at 0.1 wt.%, Draves Wetting (ASTM D ) is nearly instant Better than saturated analog Better than similar Low-HLB alkoxylates Remarkably fast release of air from the surface “Fluffing” of the fibers observed Let’s Watch

23 Let’s Watch Solution Behavior
Soluble in water to about 0.15% (vs. 0.05% for “ane”) Can dissolve up to 19% added water, but not hygroscopic Formulate similar to a Low-HLB Nonionic Use charged (anionic or cationic) or mid/high HLB cosurfactant(s) On its own, at 0.1 wt.%, Draves Wetting (ASTM D ) is nearly instant Better than saturated analog Better than similar Low-HLB alkoxylates Remarkably fast release of air from the surface “Fluffing” of the fibers observed Let’s Watch

24 Before Weighted Skeins Dropped
These are solutions near the specified 0.1 wt%, but at solubility limits: 0.13% % % %

25 Weighted Skeins Dropped: 0 Seconds
Note the huge volume of air released from the Decenamide (left-most cylinder), and the skein has sunk due to momentum

26 Weighted Skeins Dropped: 2 Seconds
Some air remains, buoying the skein for the Decenamide for a brief moment. All others were buoyant at 0 seconds and remain buoyant.

27 Weighted Skeins Dropped: 4 Seconds
The Decenamide skein has sunk. All others remain buoyant. Note the “fluffing” observed for both amides, Decene and Decane.

28 Weighted Skeins Dropped: 10 Seconds
The Decenamide skein has sunk. All others remain buoyant. Note the “fluffing” observed for both amides, Decene and Decane.

29 Weighted Skeins Dropped: 12 Seconds
The Decanamide saturated analog skein begins to sink at 12 seconds, long after the Decenamide. “ene” is different than “ane”

30 Weighted Skeins Dropped: 16 Seconds
The Decanamide saturated analog skein has sunk at 16 seconds, long after the Decenamide. C12/C13 EO3 and C6 EO1 remain buoyant.

31 Weighted Skeins Dropped: 20 Seconds
Still waiting on the other skeins to sink. The C12/13 EO3 will take more than a minute, and the C6 EO1 does not sink.

32 Solution Behavior: “ene” faster than “ane”
Cotton Cellulose Fiber “ane” Dilute Solution Looped Configuration “enes” could explain what is observed Volume and speed of air displaced depends on strength of adsorption, diffusion rate, and molecular area1 1 Detergency: Theory and Technology, Surfactant Science Series: v. 20, W. Gale Cutler and Erik Kisser, 1987, pp 314-5

33 Solution Behavior: Intra-H-Bonding ?
ATR-FTIR SPECTRA: Dilute Solution, Bulk Water Subtracted H-O stretch broadened to lower frequency (cm-1) for “ene” compared to “ane” “ene” “ane” C=O stretch broadened to lower frequency (cm-1) for “ene” compared to “ane”

34 Solution Behavior: Intra-H-Bonding ?
ATR-FTIR SPECTRA: Dilute Solution, Bulk Water Subtracted H-O stretch broadened to lower frequency (cm-1) for “ene” compared to “ane” “ene” “ane” C=O stretch broadened to lower frequency (cm-1) for “ene” compared to “ane”

35 Solution Behavior: Intra-H-Bonding ?
ATR-FTIR SPECTRA: Dilute Solution, Bulk Water Subtracted H-O stretch broadened to lower frequency (cm-1) for “ene” compared to “ane” “ene” “ane” C=O stretch broadened to lower frequency (cm-1) for “ene” compared to “ane” Let’s Watch “Making Water Work Like an Organic Solvent”

36 Outline Stepan Core Derivative Technologies
Metathesis Derivatives Program Molecule: Reaction, Chemistry, Properties Aqueous Solution Behavior Applications Acknowledgements

37 “Making Water Work Like an Organic Solvent”
Applications: Chewing Gum Dissolution/Disintegration Formulated Aqueous, pH % w/MEA % w/Na2CO3 As-Is 100% Aqueous Commercial Cleaners pH pH 10.5 INITIAL 22C 50 hours N,N-Dimethyl 9-Decenamide d-Limonene NMP DCM Degreaser Cleaner “Making Water Work Like an Organic Solvent”

38 Applications: Nail Polish Removers
Requires >50% Acetone and/or Ethyl Acetate Typically contain 90+% Organic Solvent 85% Water 5% N,N-Dimethyl 9-Decenamide 5% MEA OR 87% Water 3% N,N-Dimethyl 9-Decenamide 1.5% Citrus Fragrance 0.3% Sodium Carbonate Balance: High HLB co-emulsifier Patent Pending blend with great synergy and new mechanism(s) WO (A1) “Making Water Work Like an Organic Solvent”

39 Applications: Pre-Wash Stain Remover
Typically Requires Peroxide or Hypochlorite Decenamide + Citrus + Carbonate + Co-Emulsifier Commercial Peroxide Product 95% Water 1% N,N-Dimethyl 9-Decenamide 0.5% Citrus Fragrance 0.1% Sodium Carbonate Balance: High HLB co-emulsifier Patent Pending blend with great synergy and new mechanism(s) WO (A1) Mechanism: De-Chelation of Chromophores (UV-Vis)

40 Applications: Permanent Marker Remover
Typically Requires IPA or Acetone: Not Good for Surfaces Commercial Marker Remover Product Decenamide + Citrus + Carbonate + Co-Emulsifier 95% Water 1% N,N-Dimethyl 9-Decenamide 0.5% Citrus Fragrance 0.1% Sodium Carbonate Balance: High HLB co-emulsifier Patent Pending blend with great synergy and new mechanism(s) WO (A1) Mechanism: De-Chelation of Chromophores (UV-Vis)

41 Applications: Oven Cleaning
Typically Requires Caustic: pH 12-14 Commercial Oven Cleaner with Caustic and Organic Solvents pH 12.5 Aerosol Can 85% Water 5% Decenamide 5% MEA pH 11.5 Some alkalinity required, but not caustic → Safer pH

42 Applications: Aerosol Tests
Passes 1-Month 50C Stability in Flairosol® Package STEPOSOL® CITRI-MET diluted 1:4 Water-based Graffiti Remover DI Water STEPOSOL® CITRI-MET diluted 1:14 Bug/Tar Remover, Spot Remover, APC Commercial Retail APC Spray patterns similar to retail APC STEPOSOL® CITRI-MET at 1:4 dilution slightly more viscous – tighter pattern DI water produces a more “misty” aerosol from this package

43 Applications: Aerosol Tests (continued)
Aerosol Droplet Size Distributions (mm)* The strongest cleaner has the larger PSD Analysis a * PSD Data obtained by Spray Analytics, Lincolnshire IL

44 Applications: Aerosol Tests (continued)
Aerosol Droplet Size Distribution Analysis (mm)* 1. Lower ST allows liquid to spread easier a smaller droplet PSD 1 2. Lower ST can ease flow through nozzle a lower fluid pressure a larger droplet PSD 1 It was observed that DI water required more force on the trigger to generate the aerosol spray from this package, so #2 above dominates 1 Atomization Concept and Theory, Graco Inc. Minneapolis, MN 2014 * PSD Data obtained by Spray Analytics, Lincolnshire IL

45 More on the Flairosol® Package
No-Propellant, Refillable Package by AFA Dispensing Group Not an endorsement or recommendation Noted to Stepan via the industry as a new item Allows for easy fill/refill and testing of various cleaners Storage/Use stability and longevity testing Spray patterns

46 Applications: Materials Compatibility
In-Vitro EpiDerm Test 6% N,N-Dimethyl 9-Decenamide 3% MEA Anionic/Nonionic co-emulsifiers 0.60 Hours for ET50, Moderate Irritant Similar to other surfactants SKIN Immersion Tests: ASTM D543-95 Neat and formulated PET, HDPE, PP all OK Avoid PC (any amines/amide), PVC, Nylon Plastics Gaskets and Seals Immersion Tests Neat and formulated Teflon, Silicone, Peroxide Cured EPDM OK Avoid Viton and Elastomers

47 Applications: Materials Compatibility
In-Vitro EpiDerm Test 6% N,N-Dimethyl 9-Decenamide 3% MEA Anionic/Nonionic co-emulsifiers 0.60 Hours for ET50, Moderate Irritant Similar to other surfactants SKIN Immersion Tests: ASTM D543-95 Neat and formulated PET, HDPE, PP all OK Avoid PC (any amines/amide), PVC, Nylon Plastics Gaskets and Seals Immersion Tests Neat and formulated Teflon, Silicone, Peroxide Cured EPDM OK Avoid Viton and Elastomers

48 Applications: Materials Compatibility
In-Vitro EpiDerm Test 6% N,N-Dimethyl 9-Decenamide 3% MEA Anionic/Nonionic co-emulsifiers 0.60 Hours for ET50, Moderate Irritant Similar to other surfactants SKIN Immersion Tests: ASTM D543-95 Neat and formulated PET, HDPE, PP all OK Avoid PC (any amines/amide), PVC, Nylon Plastics Gaskets and Seals Immersion Tests Neat and formulated Teflon, Silicone, Peroxide Cured EPDM OK Avoid Viton and Elastomers

49 Acknowledgements SATA Elevance Renewable Sciences Spray Analytics
Stepan Company Team Senior Management, Program Manager, Sales Management Home & Prof. Care R&D Products Manager Synthesis, Analytical, and Applications Lab Colleagues Many more too numerous to mention Customers who have commercialized products

50 It is nice to have MET-10U today
THANK YOU ! It is nice to have MET-10U today POWER OF THE DOUBLE BOND TM All images and clip art in this presentation are the work of the author and Stepan Company Employees. Presentation logo provided by SATA for this presentation.


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