1. Submitted By: (Group 17)Submitted To: Pratik Shah(49)Prof. Hiren Patel Ruchi Shah(50) Deepak Sharma(51)

2. Name of the CompanyGujarat Narmada Valley Fertilizers Company Limited Year of Establishment1976 ChairmanShri P. K. Laheri Managing DirectorShri Balwant Singh Web Site http://gnvfc.guj.nic.in/ http://www.gnvfc.com/ Location of the plant At & PO: Narmadanagar (392015) Dist: Bharuch (Gujarat), India Main activity Production of fertilizers, Industrial Chemicals and Electronics goods. Now diversified to IT also. Fertilizers Urea, Ammonium Nitro Phosphate (20:20:0), Calcium Ammonium Nitrate (25% N) Industrial ProductMethanol, Acetic Acid (Glacial), Concentrated Nitric Acid, Weak Nitric Acid (61.5%), Formic Acid (85%), Ammonium Nitrate (Melt), Methyl Formate ElectronicsPrinted Circuits Boards, Digital Switching Systems, Information Technology Materials TradedImported Urea & DAP, Single Super Phosphate, Murate of Potash, Methanol, Formic Acid Some landmarks of the Company GNFC is the most diversified public sector company. Basically an agro- based company, it has also expanded its horizons towards electronics and Information Technology fields. Govt. of Gujarat has entrusted GNFC the work of development of IT in the state and it is the landmark of the company to become a multinational company. Other DetailsGNFC has won National and International awards for its sustained productivity performance and outstanding achievements on various fronts like Safety, Environment Preservation & Pollution, HRD and Rural Development.

3. Gujarat Narmada Valley Fertilizers Co. - Company Profile Snapshot Company Profile Gujarat Narmada Valley Fertilizers Co. 2009 Sales219 Crores Major IndustryChemicals Sub IndustryDiversified Chemicals Mfrs. CountryIndia Employees2827

4. The manufacturing facility is located at Bharuch in Gujarat. Its fuel based ammonia plant has a capacity of 1,350 tonnes per day (tpd) and urea plant with a capacity of 1,800 tpd. GNFC manufactures methanol and formic acid also. It has commissioned an acetic acid plant in June 1995 with a capacity of 50,000 tonnes per annum.

5. ProductsUnitsCapacity AmmoniaMT/Year445,500 UreaMT/Year636,000 Methanol-I MT/Year50,000 Methanol-II MT/Year188,100 MSU (Methanol) MT/Year30,600 Formic Acid MT/Year10,000 Acetic Acid MT/Year100,000 Weak Nitric Acid MT/Year247,500 Concentrated Nitric Acid - I MT/Year33,000 Concentrated Nitric Acid - II MT/Year33,000 Ammonium Nitrophosphate MT/Year142,500 Calcium Ammonium Nitrate MT/Year142,500 Aniline MT/Year35,000

6. To provide quality inputs and services to agriculture and industry at competitive prices and thereby improving quality of life of the people. To achieve excellence through creativity, innovation and services to the society.

7. “To emerge as a world-class, multi-product, eco- friendly global company through technological development, innovation and customer satisfaction and thereby to contribute to the welfare of society.”

8. Strong Commitment towards clean environment and social services. Hard work, Discipline, Integrity, Honesty, Dedication, Mutual respect and Transparency. Strong commitment to quality of products and customer services. Promotion of creativity and professionalism through HRD.

11. Technology Maintenance Plant Up gradation Cost & Consumption Monitoring Process / Detail Engg capability Energy Audits Energy Cell Energy Policy

12. GNFC has developed in house process Engg. Capabilities. GNFC have following software for help in our job: ASPEN process simulation software CHEMCAD simulation software HTFS heat exchanger rating / Design CHEMPRO XLT These software help in evaluation of Heat Exchanger, Control Valve, Orifice etc.

13. Reduced energy consumption per Tone of Ammonia and Urea and maintain availability of raw materials all down stream plants. A 33 MW Gas Turbine is installed to improve power generation efficiency reduce steam and power cost Replacement of Ammonia Synthesis converter catalyst and basket S-200. Replacement of Six numbers of FD fans in Boilers with Energy Efficient new fans

14. Internal Audits & Surveys Fans/Blowers Steam Traps Compressed Air Cooling Towers Cooling Water Pumps Process Pumps for Possible Impellers trimming and Resizing Insulation Surveys: steam piping & Boiler Insulation Thermography of Boilers Walk Through Audit External Audits- Legal and Voluntary

15. Coordination of energy audit through external consultant Energy policy for GNFC for maintaining the standards in process for energy saving. Employees training and awareness Energy Conservation Programs for School children Cooling water pump efficiency improvement at Ammonia, Urea and CPP plants.

16. GNFC Ammonia Urea plant declared lowest in the Energy consuming unit in Fuel Oil group Specific Energy Consumption at GNFC is 20% lower compared to group average