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ASIC Technology Support and Foundry Services at CERN Kostas Kloukinas CERN, PH-ESE dept. CH1211, Geneve 23 Switzerland.

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Presentation on theme: "ASIC Technology Support and Foundry Services at CERN Kostas Kloukinas CERN, PH-ESE dept. CH1211, Geneve 23 Switzerland."— Presentation transcript:

1 ASIC Technology Support and Foundry Services at CERN Kostas Kloukinas CERN, PH-ESE dept. CH1211, Geneve 23 Switzerland

2 14/2/13 ASIC Technology Support

3 Overview of Technologies CMOS 8RF-LM Low cost technology for Large Digital designs CMOS 8RF-LM Low cost technology for Large Digital designs CMOS 8RF-DM Low cost technology for Analog & RF designs CMOS 8RF-DM Low cost technology for Analog & RF designs BiCMOS 8WL Cost effective technology for Low Power RF designs BiCMOS 8HP High Performance technology for demanding RF designs BiCMOS 8HP High Performance technology for demanding RF designs CMOS 9SF LP/RF High performance technology for dense designs CMOS 9SF LP/RF High performance technology for dense designs 130nm CMOS 90nm CMOS Foundry services & Technology technical support provided by CERN. 14/2/13 CMOS 65nm High performance technology for dense designs CMOS 65nm High performance technology for dense designs 65nm CMOS Legacy technology IBM CMOS6SF (250nm) Mainstream technology IBM CMOS8RF-DM (130nm) Full support: CERN compiled Mixed-Signal design kit BiCMOS variants are not very popular. Advance technology IBM CMOS9LP/RF (90nm) Limited support: Project specific. Future technology (65nm) For LHC upgrade applications. Under evaluation. User support planned for 3Q2013 onwards.. CMOS 6SF Legacy designs CMOS 6SF Legacy designs 250nm CMOS

4 130nm Mixed Signal design kit 14/2/13 IBM Standard cell libraries IBM PDK Mixed Signal Design Kit Mixed Signal Design Kit CAE Tools Key Features: IBM PDK (Physical Design Kit) for Analog designs merged with the IBM Digital Standard cell and IO pad libraries Physical Layout views available. Access to digital standard cells libraries is legally covered by already established IBM CDAs Cadence based CAE Tool platform Open Access database that supports interoperability between analog full custom design (Virtuoso tool) and digital back-end implementation (SOC-Encounter tool). Compatible with the “Europractice” distributions to facilitate the compatibility between collaborating institutes. Analog & Mixed Signal (AMS) Workflows Standardized, validated and qualified Design Workflows Two design kits for two metal stacks : CMOS8RF-LM (6-2 BEOL) CMOS8RF-DM (3-2-3 BEOL)

5 “Analog on Top” Design Flow 14/2/13 SOC_Encounter Digital block creation SOC_Encounter Digital block creation Virtuoso Chip assembly Virtuoso Chip assembly For big ‘A’ small ‘D’ designs. Begin Finish Chip Finishing in Virtuoso

6 “Digital on Top” Design Flow 14/2/13 SOC_Encounter Chip Design SOC_Encounter Chip Design Virtuoso Analog Block Creation Virtuoso Analog Block Creation For big ‘D’ small ‘A’ designs. RTL synthesis Floorplanning & power routing Placement Congestion analysis Logical Equivalence Checking Timing optimization Signoff RC extraction Timing analysis DRC DFM LVS Logical Equivalence Checking Clock tree synthesis Routing Timing optimization Tape-out Automated task User task Chip Finishing in SOC_Encounter

7 130 nm Mixed Signal Kit Distribution US Brookhaven Lab. Columbia University Fermilab Lawrence Berkeley Lab. Rutgers Univ. Univ. of Chicago Univ. of Hawaii Univ. of Pennsylvania Ohio State University SMU,Dallas Santa Cruz Institute US Brookhaven Lab. Columbia University Fermilab Lawrence Berkeley Lab. Rutgers Univ. Univ. of Chicago Univ. of Hawaii Univ. of Pennsylvania Ohio State University SMU,Dallas Santa Cruz Institute Germany Bergische Universität Wuppertal DESY, Hamburg Institut der Universitaet Heidelberg Max-Plank-Institute fur Physik Max-Plank-Institute Halbleiterlabor Forschungszentrum Julich University of Siegen Universität Bonn Germany Bergische Universität Wuppertal DESY, Hamburg Institut der Universitaet Heidelberg Max-Plank-Institute fur Physik Max-Plank-Institute Halbleiterlabor Forschungszentrum Julich University of Siegen Universität Bonn Italy INFN Rome INFN Torino INFN Bologna INFN Bari INFN Cagliari Univ. of Bergamo Univ. of Pisa Univ. of Pavia Polytecnico di Milano Italy INFN Rome INFN Torino INFN Bologna INFN Bari INFN Cagliari Univ. of Bergamo Univ. of Pisa Univ. of Pavia Polytecnico di Milano France CEA SACLAY, Paris IN2P3, Paris LPNHE, Paris IPNL, Lyon IPHC, Strasbourg LAPP, Annecy LPC, Clermont-Ferrand CPPM, Marceille INPG, Grenoble France CEA SACLAY, Paris IN2P3, Paris LPNHE, Paris IPNL, Lyon IPHC, Strasbourg LAPP, Annecy LPC, Clermont-Ferrand CPPM, Marceille INPG, Grenoble UK Rutherford Appleton Lab. Imperial College London University College London UK Rutherford Appleton Lab. Imperial College London University College London Portugal INESC, Porto LIP, Lisbon Portugal INESC, Porto LIP, Lisbon Spain Univ. of Barcelona IFAE, Barcelona IFIC, Valencia Spain Univ. of Barcelona IFAE, Barcelona IFIC, Valencia Netherlands NIKEF, Amsterdam Netherlands NIKEF, Amsterdam Poland AGH Univ. of Science & Tech. Poland AGH Univ. of Science & Tech. CERN 14/2/13 Switzerland Universite de Geneve Switzerland Universite de Geneve

8 The CERN ASIC support website 14/2/13 http://cern.ch/asic-support Download Design Kits and access technical documents (restricted access) Information about MPW runs and foundry access services. Communicate news and User support feedback forms and access request forms.

9 14/2/13 Foundry Access Services

10 Access to Foundry Services Supported Technologies:  IBM CMOS6SF (250nm), legacy designs  IBM CMOS8RF (130nm), mainstream process  IBM CMOS8WL & 8HP (SiGe 130nm)  IBM CMOS9SF (90nm) MPW services:  CERN is organizing MPW runs to help in keeping low the cost of fabricating prototypes and allow for small-volume production by enabling multiple participants to share production overhead costs (NRE).  CERN has developed very good working relationships with the MPW service provider MOSIS as an alternate means to access silicon for prototyping. Engineering runs  CERN organizes submissions for design prototyping and volume production directly with the foundry. 14/2/13

11 Foundry Access Services 14/2/13 CERN Foundry Services CERN designers External designers MOSIS Foundry

12 MPW runs with MOSIS Advantageous pricing conditions for the CMOS8RF (130nm) process  MOSIS recognizes the central role of CERN in research and educational activities  35% cost reduction compared to standard prices  Waives the 10mm2 minimum order limit per design  CERN appreciates the excellent collaborating spirit with MOSIS Convenience of regularly scheduled MPW runs.  There are 4 runs per year scheduled every 3 months.  2013 schedule: Feb. 19, May 20, Aug. 19, Nov. 18 Typical Turn Around Time: 3 months  Delivery: 1 lot (40 parts) with possibility to order a few more lots at reduced cost  Packaging services available Convenience for accommodating different BEOL options:  DM (3 thin - 2 thick – 3 RF) metal stack  LM (6 thin – 2 thick) metal stack  C4 pad option for bump bonding 14/2/13

13 Fabricating through MOSIS Our alternate path for prototyping 14/2/13 “Tape Out” 0-15-30 e-mail Call for interest Freeze number of designs Administrative procedures to prepare a common Purchase Order. (days) Register new Designs on MOSIS website and prepare paperwork. User submits preliminary design Submission Timeline MOSIS checks designs and gives feedback to users Release to foundry -7

14 CERN organized MPW runs The break-even point for the total silicon area (all designs together) between a CERN MPW and a MOSIS MPW is ~150mm 2  < 150mm 2 a MOSIS MPW is more cost effective  >150mm 2 a CERN organized MPW is more cost effective Targeted to large area designs and designs requiring a small volume production run at affordable cost  Maximum design size (max reticle size): 21mm x 19mm Schedule is determined by users request  The submission deadlines are defined with consensus among the participants Metal Stack supported:  CMOS8RF-DM (3-2-3)  C4 pad process split possible Turn Around Time:  Normal: 3-5 months (variable, depending on foundry load factor)  Rocket: 70 calendar days (fixed), cost adder 14/2/13

15 130nm CERN MPW CERN organized MPW Driven by 3 large area projects. 20 projects in total Total area: 240 mm 2  Small designs instantiated twice Cost: 2,000 USD/mm 2 Yield: ~200 dies/project  More dies on request. 14/2/13

16 130nm CERN MPW in July 2012 14/2/13 XFEL2 CBC2 TOFPET test structures Reticle Size: X= 14,595, Y=14,710 Chips per Wafer: 112 Process Split MPW run Designprocess CBC2C4 TOFPETwirebond XFEL2wirebond Test structureswirebond Submitted in July 2012

17 130nm MPW activity CERN participates on all MOSIS MPW runs (4 runs/year) and organizes ad-hoc MPWs with the foundry for high volume and/or area demanding prototyping. CMOS8RF-DM (3-2-3) is the dominant metal stack option. Prototyping and Engineering run costs are kept the same for the last 2 years. 14/2/13 Evolution of the Prototyping activity on CMOS8RF for the last 5 years

18 130nm Major Projects Gigabit Transceiver Project (GBT)  “GBLD” Gigabit Laser Driver chip final version in 2012.  “GBT-TIA” Transimpedance Amplifier chip in 2010.  “GBTX”, first prototype in 2009, second prototype in 2012. XFEL Project for the XFEL Synchrotron facility  First proto with all elements in the pixel, bump test chip in 2010 MPW.  Second prototype submitted in 2012 MPW. DSSC Project for the XFEL Synchrotron facility  Prototype submissions of circuit blocks in 2010, 2011, 2012. CBC: CMS Tracker Front-End ASIC  First prototype submitted in 2010 MPW.  Second prototype submitted in 2012 MPW. S-Altro: ALICE TPC Readout ASIC  Submitted in 2010 on an MPW (24 wafers). NA62 Pixel Gigatracker detector  Readout test chip with ON pixel TDC cell  Readout test chip with End-Of-Column TDC cell 14/2/13

19 130nm Major Projects FE-I4_B: ATLAS PIXEL ‘b-layer upgrade’  Full scale prototype chip, 19x20mm2 (2010Q2 engineering run)  Final production (96 wafers) in 2012. MEDIPIX project  MEDIPIX3_V1: 12 wafers in 2009  MEDIPIX3_V2: 12 wafers in 2010  MEDIPIX_RX: 48 wafers in 2012 14/2/13 Medipix: Medical X-ray diagnosis with contrast enhancement and dose reduction

20 14/2/13

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