1. Front Slide
Jo Richardson Community School

2. Measuring and Marking Out Equipment
Using the table below you must write down the appropriate method of marking out the body of the ‘DRILL DRIFT BODY then list the most suitable measuring and marking out equipment you would need to use.
Component
Marking out method
Measuring and Marking Out Equipment
Drill Drift Body
Name: Candidate No:
Unit 18: Engineering Marking Out Task: 1a i Grading Criteria: P1 Key Skills:
Assignment: 1 - Selecting appropriate methods of measuring & marking out and equipment DRILL DRIFT BODY
Jo Richardson Community School
BTEC First Diploma in Engineering

3. T Component Marking out method Measuring and Marking Out Equipment
Using the table below you must write down the appropriate method of marking out the body of the ‘DRILL DRIFT BODY’ then list the most suitable measuring and marking out equipment you would need to use.
Component
Marking out method
Measuring and Marking Out Equipment
Drill Drift Body
Selecting a datum (reference point):
Use marking blue to prepare surface.
Use top of rectangle bar as datum
Holding the work:
Place work in an engineering vice
Marking the work:
Using a steel rule and scriber, mark the centre line by using the datum to mark the position of the radius. Use the centre punch and bull and pein hammer to mark the centre of the radius. Using the datum, measure the position of the start of the slope. Using a steel rule, I marked out the position of the small end radius.
Measuring:
Measure with steel rule
Radius Gauge
Steel rule
Marking Blue
Engineering Vice
Odd Leg Calipers
Steel Rule
Scriber
Centre Punch
Bull and Pein Hammer
Dividers
Engineers Square
Name: Candidate No:
Unit 18: Engineering Marking Out Task: 1a i Grading Criteria: P1 Key Skills:
Assignment: 1 - Selecting appropriate methods of measuring & marking out and equipment DRILL DRIFT BODY T
Jo Richardson Community School
BTEC First Diploma in Engineering

4. Measuring and Marking Out Equipment
Using the table below you must write down the appropriate method of marking out the body of the ‘BEVEL GAUGE BLADE’ then list the most suitable measuring and marking out equipment you would need to use.
Component
Marking out method
Measuring and Marking Out Equipment
Bevel Gauge Blade
Name: Candidate No:
Unit 18: Engineering Marking Out Task: 1a ii Grading Criteria: P1 Key Skills:
Assignment: 1 - Selecting appropriate methods of measuring & marking out and equipment BEVEL GAUGE BLADE
Jo Richardson Community School
BTEC First Diploma in Engineering

5. T Component Marking out method Measuring and Marking Out Equipment
Using the table below you must write down the appropriate method of marking out the body of the ‘BEVEL GAUGE BLADE’ then list the most suitable measuring and marking out equipment you would need to use.
Component
Marking out method
Measuring and Marking Out Equipment
Bevel Gauge Blade
Selecting a datum (reference point):
Use one long edge of the material as a starting point.
Square off from the datum edge.
Use marking blue to prepare surface.
Holding the work:
Place work on a surface plate with an angle plate.
Hold in hand when measuring angles.
Marking the work:
Use an engineers square, scriber, centre punch and scribing block for marking surface and position of holes
Measuring:
Measure with steel rule and measure angles with combination set
Surface plate
Angle Plate
Scribing block
Steel rule
Combination Set
Engineers Square
Dividers
Scriber
Marking Blue
Name: Candidate No:
Unit 18: Engineering Marking Out Task: 1a ii Grading Criteria: P1 Key Skills:
Assignment: 1 - Selecting appropriate methods of measuring & marking out and equipment BEVEL GAUGE BLADE T
Jo Richardson Community School
BTEC First Diploma in Engineering

6. Measuring and Marking Out Equipment Tool Makers Clamp
Using the table below you must write down the appropriate method of marking out the body of the ‘TOOL MAKERS CLAMP’ then list the most suitable measuring and marking out equipment you would need to use.
Component
Marking out method
Measuring and Marking Out Equipment
Tool Makers Clamp
Name: Candidate No:
Unit 18: Engineering Marking Out Task: 1a iii Grading Criteria: P1 Key Skills:
Assignment: 1 - Selecting appropriate methods of measuring & marking out and equipment TOOL MAKERS CLAMP
Jo Richardson Community School
BTEC First Diploma in Engineering

7. T Component Marking out method Measuring and Marking Out Equipment
Using the table below you must write down the appropriate method of marking out the body of the ‘TOOL MAKERS CLAMP’ then list the most suitable measuring and marking out equipment you would need to use.
Component
Marking out method
Measuring and Marking Out Equipment
Tool Makers Clamp
Selecting a datum (reference point):
Use one long edge of the material as a starting point.
Square off from the datum edge.
Use marking blue to prepare surface.
Holding the work:
Place work on a surface plate with an angle plate.
Hold in hand when measuring angles.
Marking the work:
Use an engineers square, scriber, centre punch and scribing block for marking surface and position of holes
Measuring:
Measure with steel rule and measure angles with combination set
Surface plate
Angle Plate
Scribing block
Steel rule
Combination Set
Engineers Square
Dividers
Scriber
Marking Blue
Name: Candidate No:
Unit 18: Engineering Marking Out Task: 1a iii Grading Criteria: P1 Key Skills:
Assignment: 1 - Selecting appropriate methods of measuring & marking out and equipment TOOL MAKERS CLAMP T
Jo Richardson Community School
BTEC First Diploma in Engineering

8. Jo Richardson Community School BTEC First Diploma in Engineering
Measuring and Marking Out
Whilst you are in the workshop, you are required to select suitable measuring and marking out methods and equipment for three different applications. You will be making a Drill Drift, a Bevel Gauge and a Tool Makers Clamp.
This means that you are expected to use your knowledge and understanding of the methods and equipment for measuring and marking out discussed in Task 1a.
During your sessions in the workshop, you will be observed working in this way.
YOU MUST MAKE SURE YOU GET YOUR OBSERVATION SHEET SIGNED TO ACHIEVE THIS GRADE CRITERIA.
Name: Candidate No:
Unit 18: Engineering Marking Out Task: 1b Grading Criteria: P1 Key Skills:
Assignment: 1: Measuring and Marking Out
Jo Richardson Community School
BTEC First Diploma in Engineering

9. Used on components (name) Equipment is used for
Sheet 1
Describe the appropriate measuring and marking out equipment for marking out the drill drift body, the bevel gauge blade and the tool makers clamp
Equipment name
Used on components (name)
Equipment is used for
How it is used/what it does
Name: Candidate No:
Unit 18: Engineering Marking Out Task: 2a Grading Criteria: P2 Key Skills:
Assignment: 2 - Describe the measuring & marking out equipment used for marking out the 3 components (Task 1a)
Jo Richardson Community School
BTEC First Diploma in Engineering

10. Used on components (name) Equipment is used for
Sheet 2
Describe the appropriate measuring and marking out equipment for marking out the drill drift body, the bevel gauge blade and the tool makers clamp
Equipment name
Used on components (name)
Equipment is used for
How it is used/what it does
Name: Candidate No:
Unit 18: Engineering Marking Out Task: 2a Grading Criteria: P2 Key Skills:
Assignment: 2 - Describe the measuring & marking out equipment used for marking out the 3 components (Task 1a)
Jo Richardson Community School
BTEC First Diploma in Engineering

11. Used on components (name) Equipment is used for
Sheet 3
Describe the appropriate measuring and marking out equipment for marking out the drill drift body, the bevel gauge blade and the tool makers clamp
Equipment name
Used on components (name)
Equipment is used for
How it is used/what it does
Name: Candidate No:
Unit 18: Engineering Marking Out Task: 2a Grading Criteria: P2 Key Skills:
Assignment: 2 - Describe the measuring & marking out equipment used for marking out the 3 components (Task 1a)
Jo Richardson Community School
BTEC First Diploma in Engineering

12. Used on components (name) Equipment is used for
Sheet 4
Describe the appropriate measuring and marking out equipment for marking out the drill drift body, the bevel gauge blade and the tool makers clamp
Equipment name
Used on components (name)
Equipment is used for
How it is used/what it does
Name: Candidate No:
Unit 18: Engineering Marking Out Task: 2a Grading Criteria: P2 Key Skills:
Assignment: 2 - Describe the measuring & marking out equipment used for marking out the 3 components (Task 1a)
Jo Richardson Community School
BTEC First Diploma in Engineering

13. T Sheet 1 Equipment name Used on components (name)
Describe the appropriate measuring and marking out equipment for marking out the drill drift body, the bevel gauge blade and the tool makers clamp
Equipment name
Used on components (name)
Equipment is used for
How it is used/what it does
Surface plate
Bevel gauge, Drill Drift
Providing a large flat surface on which to place the work piece – small portable plate in workshop
Provides a datum flat surface on which to place the work piece. A scribing block or height gauge can then be used from the datum. Sometimes an angle plate is placed onto the plate.
Angle plate
Bevel Gauge
Providing a flat surface on which to place the work piece at 90 degrees to the surface plate
Irregular shapes without flat surfaces can be clamped to the angle plate and marked out using a scribing block – Is also used to keep thin material vertical when marking out
Scribing Block
Bevel gauge, Drill Drift
Used for scribing lines parallel to the surface plate and transferring heights
When placed onto the surface plate, adjust the height and scribe along the work piece. Adjust to the datum and transfer height to another part of the work piece.
Measuring to an accuracy of 0.5 millimetres
Used for measuring on work piece or setting other tools such as height gauge
Steel Rule
Bevel gauge, Drill Drift
Name: Candidate No:
Unit 18: Engineering Marking Out Task: 2a Grading Criteria: P2 Key Skills:
Assignment: 2 - Describe the measuring & marking out equipment used for marking out the 3 components (Task 1a) T
Jo Richardson Community School
BTEC First Diploma in Engineering

14. T Sheet 2 Equipment name Used on components (name)
Describe the appropriate measuring and marking out equipment for marking out the drill drift body, the bevel gauge blade and the tool makers clamp
Equipment name
Used on components (name)
Equipment is used for
How it is used/what it does
Combination Set
Bevel gauge
Measuring angles, adjustable
The set is provided with a steel rule, and three attachments: compound – angle measurement degrees; Set square – angle 90 degrees: Vee – locating the centre of round bar
Engineers square
Bevel gauge, Drill Drift
Proving an edge 90 degrees to another datum edge
The square is placed against a datum edge or used to check the square ness of an object. The edge must be kept flat
Dividers
Bevel gauge, Drill Drift
Marking circles and transferring distances
The dividers allow the accurate marking out of circles. They are adjustable using a small screw. They can be used to check dimensions an mark radii
Vee Block and clamp
Drill Drift
Holding round objects securely when marking out
Round objects (bar) can be located in the Vee and clamped in place. This provides a stable parallel line for the bar so that it can be marked along its centre line or across the flat end
Name: Candidate No:
Unit 18: Engineering Marking Out Task: 2a Grading Criteria: P2 Key Skills:
Assignment: 2 - Describe the measuring & marking out equipment used for marking out the 3 components (Task 1a) T
Jo Richardson Community School
BTEC First Diploma in Engineering

15. T Sheet 3 Equipment name Used on components (name)
Describe the appropriate measuring and marking out equipment for marking out the drill drift body, the bevel gauge blade and the tool makers clamp
Equipment name
Used on components (name)
Equipment is used for
How it is used/what it does
Height Gauge
Bevel Gauge, Drill Drift
Measuring and marking out from a datum
The height gauge is used to accurately mark out parallel lines and to check the height of datum's on components. Some have a Vernier gauge
Scriber
Bevel Gauge, Drill Drift
Used for scribing lines onto work piece
A sharp instrument that is used for general marking out normally alongside a straight edge such as an engineers square
Marking Blue
Bevel Gauge, Drill Drift
Coats the surface of work piece
Highlights the scribed line when scratch onto with a scriber point
Name: Candidate No:
Unit 18: Engineering Marking Out Task: 2a Grading Criteria: P2 Key Skills:
Assignment: 2 - Describe the measuring & marking out equipment used for marking out the 3 components (Task 1a) T
Jo Richardson Community School
BTEC First Diploma in Engineering

16. Jo Richardson Community School BTEC First Diploma in Engineering
Measuring and Marking Out
On this page, annotate photographs of your three different practical pieces of work with descriptions on the measuring and marking out methods you used.
Drill Drift
Tool Makers Clamp
Bevel Gauge
Name: Candidate No:
Unit 18: Engineering Marking Out Task: 2a Grading Criteria: P2 Key Skills:
Assignment: 2: Describe the measuring & marking out equipment used for marking out the 3 components (Task 1a)
Jo Richardson Community School
BTEC First Diploma in Engineering

17. Jo Richardson Community School BTEC First Diploma in Engineering
Defective Measuring and Marking Out Equipment
Reporting defective and/or unsafe equipment
During your work, marking out each of your three components, you may come across ‘defective’ equipment. What should you do with it?
it may be defective in that it is totally un-usable
it may be useable but inaccurate
It may be un-safe to the user
Using a ‘Defective Equipment Report sheet’, you will produce a report for three pieces of faulty equipment stating:
the correct name of the piece of faulty equipment
the defect/fault (what is the problem)
the implications of the fault if it was continued to be used
the appropriate remedial/corrective action to make the equipment non-defective/safe
Name: Candidate No:
Unit 18: Engineering Marking Out Task: 2b Grading Criteria: M1 Key Skills:
Assignment: 2 - Recommend corrective action for unsafe or defective marking out equipment
Jo Richardson Community School
BTEC First Diploma in Engineering

18. Jo Richardson Community School BTEC First Diploma in Engineering
Using the chart below, prepare an appropriate ‘Work Plan’ for the ‘Drill Drift’.
Component Name:
Date:
Name:
Stage No.
Process
Tools & Equipment
Health & Safety
Quality Check
Time Check
Name: Candidate No:
Unit 18: Engineering Marking Out Task: 3a i Grading Criteria: P3 Key Skills:
Assignment: 3 - Prepare a ‘Work Plan’ for the marking out of components
Jo Richardson Community School
BTEC First Diploma in Engineering

19. Jo Richardson Community School BTEC First Diploma in Engineering
Using the chart below, prepare an appropriate ‘Work Plan’ for the ‘Bevel Gauge’.
Component Name:
Date:
Name:
Stage No.
Process
Tools & Equipment
Health & Safety
Quality Check
Time Check
Name: Candidate No:
Unit 18: Engineering Marking Out Task: 3a ii Grading Criteria: P3 Key Skills:
Assignment: 3 - Prepare a ‘Work Plan’ for the marking out of components
Jo Richardson Community School
BTEC First Diploma in Engineering

20. Jo Richardson Community School BTEC First Diploma in Engineering
Using the chart below, prepare an appropriate ‘Work Plan’ for the ‘Tool Makers Clamp’.
Component Name:
Date:
Name:
Stage No.
Process
Tools & Equipment
Health & Safety
Quality Check
Time Check
Name: Candidate No:
Unit 18: Engineering Marking Out Task: 3a iii Grading Criteria: P3 Key Skills:
Assignment: 3 - Prepare a ‘Work Plan’ for the marking out of components
Jo Richardson Community School
BTEC First Diploma in Engineering

21. Jo Richardson Community School BTEC First Diploma in Engineering
Using the chart below, prepare an appropriate ‘Work Plan’ for the ‘Drill Drift’
Component Name:
Date:
Name:
Stage No.
Process
Tools & Equipment
Health & Safety
Quality Check
Time Check
Name: Candidate No:
Unit 18: Engineering Marking Out Task: 3a i Grading Criteria: P3 Key Skills:
Assignment: 3 - Prepare a ‘Work Plan’ for the marking out of components
Jo Richardson Community School
BTEC First Diploma in Engineering

22. Jo Richardson Community School BTEC First Diploma in Engineering
Using the chart below, prepare an appropriate ‘Work Plan’ for the ‘Bevel Gauge’.
Component Name:
Date:
Name:
Stage No.
Process
Tools & Equipment
Health & Safety
Quality Check
Time Check
Cleaning and De-burr Cloth, file Sharp edges Ensure that burrs are remove mins
Applying marking out ink Permanent marker pen Keep cap on Cover whole surface min
Place one edge of material Surface plate Keep scriber point away Re-check measurements mins
onto surface plate scribing block from hands before final marking out
steel rule
Angle plate
Mark out centre of hole, As above As above As above min
rotate 90 deg and mark
other centre line
Mark out 30 & 45 deg angles Combination set, Ensure that combination As above mins
scriber, steel rule parts are kept together and
set screws tight
Centre punch hole location C entre punch, hammer Keep hammer on work bench As above secs
safely
Name: Candidate No:
Unit 18: Engineering Marking Out Task: 3a ii Grading Criteria: P3 Key Skills:
Assignment: 3 - Prepare a ‘Work Plan’ for the marking out of components T
Jo Richardson Community School
BTEC First Diploma in Engineering

23. Jo Richardson Community School BTEC First Diploma in Engineering
Using the chart below, prepare an appropriate ‘Work Plan’ for the ‘Tool Makers Clamp’
Component Name:
Date:
Name:
Stage No.
Process
Tools & Equipment
Health & Safety
Quality Check
Time Check
Name: Candidate No:
Unit 18: Engineering Marking Out Task: 3a iii Grading Criteria: P3 Key Skills:
Assignment: 3 - Prepare a ‘Work Plan’ for the marking out of components
Jo Richardson Community School
BTEC First Diploma in Engineering

24. Jo Richardson Community School BTEC First Diploma in Engineering
For this task, you will be observed carrying out the task of marking out the three components to your work plan.
Ensure that you have the correct tools and equipment available.
You will be observed throughout the process and will be assessed on the following:
Processes: Correct processes used
Tools & Equipment: Correct tools and equipment used and used correctly
Health & Safety: Suitable H&S measures used throughout
Quality Check: That you are constantly checking you work throughout.
Time Check: You are aware of the time constraints and work within them
Name: Candidate No:
Unit 18: Engineering Marking Out Task: 3b Grading Criteria: P4 Key Skills:
Assignment: 3 - Mark out the three different applications to the prepared work plan
Jo Richardson Community School
BTEC First Diploma in Engineering

25. Jo Richardson Community School BTEC First Diploma in Engineering
For this task, you will be observed carrying out the task of marking out the three components to your work plan.
To gain a ‘Merit’ grade for this task, you will need to carry out appropriate checks to ensure that your marking out of the components are to the requirements of the drawings provided and that the appropriate machining and material removal techniques are considered. Again, you will be observed for this – you should ask questions about the drawings if you feel that not enough information is provided.
Name: Candidate No:
Unit 18: Engineering Marking Out Task: 3c Grading Criteria: M2 Key Skills:
Assignment: 3 - Mark out the three different applications to the prepared work plan
Jo Richardson Community School
BTEC First Diploma in Engineering

26. Jo Richardson Community School BTEC First Diploma in Engineering
For each of the three work pieces covered in the previous tasks, you must ‘JUSTIFY’ your CHOICE of measuring and marking out
equipment.
Justify WHY you decided to mark out your first ’DATUMN LINE’, the EQUIPMENT chosen (its use) and the TECHNIQUES used.
CRITICALLY EVALUATE your decisions giving good reasons and SUBSTANTIATE these (why you chose them), say WHAT you
did, and HOW you did it.
Sheet No:
Name: Candidate No:
Unit 18: Engineering Marking Out Task: 3d Grading Criteria: D1 Key Skills:
Assignment 3: - justify the choices of datum, work-holding equipment and measurement techniques used to mark out the three different applications.
Jo Richardson Community School
BTEC First Diploma in Engineering

27. Jo Richardson Community School BTEC First Diploma in Engineering
(Continued)
Sheet No:
Name: Candidate No:
Unit 18: Engineering Marking Out Task: 3d Grading Criteria: D1 Key Skills:
Assignment 3: - justify the choices of datum, work-holding equipment and measurement techniques used to mark out the three different applications.
Jo Richardson Community School
BTEC First Diploma in Engineering

28. Jo Richardson Community School BTEC First Diploma in Engineering
Leaving the work area in a safe condition; cleaning of equipment; disposal of waste; storage of measuring and marking out
equipment is an important part of an engineers job.
You must give ‘SIX’ examples of where the above practice has taken place and explain the implications of NOT doing it
correctly. Use headings for each of the examples and bullet points for your examples of ‘Good Practice’. (Continue on
separate sheet)
Sheet No:
Name: Candidate No:
Unit 18: Engineering Marking Out Task: 4a Grading Criteria: P5 Key Skills:
Assignment: 4 - leaving the work area in a safe condition; cleaning of equipment; disposal of waste; storage of measuring and marking out equipment
Jo Richardson Community School
BTEC First Diploma in Engineering

29. Jo Richardson Community School BTEC First Diploma in Engineering
(Continued) Leaving the work area in a safe condition
Sheet No:
Name: Candidate No:
Unit 18: Engineering Marking Out Task: 4a Grading Criteria: P5 Key Skills:
Assignment: 4 - leaving the work area in a safe condition; cleaning of equipment; disposal of waste; storage of measuring and marking out equipment
Jo Richardson Community School
BTEC First Diploma in Engineering

30. Jo Richardson Community School BTEC First Diploma in Engineering
Demonstrating Safe Working Practice and Good Housekeeping
Whilst undergoing practical activity, you must be able to demonstrate safe working practice and good housekeeping. You will be observed during your practical sessions to ensure that this takes place during your routine and during all practical activity.
YOU MUST MAKE SURE YOU GET YOUR OBSERVATION SHEET SIGNED TO ACHIEVE THIS GRADE CRITERIA.
Name: Candidate No:
Unit 18: Engineering Marking Out Task: 4b Grading Criteria: P5 Key Skills:
Assignment 4: Demonstrating safe working practice and good housekeeping.
Jo Richardson Community School
BTEC First Diploma in Engineering