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Advanced Nuclear Technology (ANT) Program Overview for CMBG Ken Barry, Senior Project Manager Russell Adams, Dominion June 23, 2010.

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Presentation on theme: "Advanced Nuclear Technology (ANT) Program Overview for CMBG Ken Barry, Senior Project Manager Russell Adams, Dominion June 23, 2010."— Presentation transcript:

1 Advanced Nuclear Technology (ANT) Program Overview for CMBG Ken Barry, Senior Project Manager Russell Adams, Dominion June 23, 2010

2 2 © 2010 Electric Power Research Institute, Inc. All rights reserved. © 2008 Electric Power Research Institute, Inc. All rights reserved.

3 3 © 2010 Electric Power Research Institute, Inc. All rights reserved. Nuclear PowerEnvironment Power Delivery & Utilization Generation  Material Degradation/Aging  Fuel Reliability  High-Level Waste and Spent Fuel Management  Nondestructive Evaluation and Material Characterization  Equipment Reliability  Instrumentation and Control  Risk and Safety Management  Advanced Nuclear Technology  Low-Level Waste and Radiation Management  Air Quality  Global Climate Change  Land and Groundwater  Occupational Health and Safety  T&D Environmental Issues  Water and Ecosystems  Distribution  Energy Utilization  Grid Operations and Planning  Substations and Asset Planning  Transmission and Increased Power Flow  Advanced Coal Plants, Carbon Capture and Storage  Combustion Turbines  Environmental Controls  Generation Planning  Major Component Reliability  Operations and Maintenance  Renewables EPRI Portfolio Spans the Entire Electricity Sector © 2008 Electric Power Research Institute, Inc. All rights reserved.

4 4 © 2010 Electric Power Research Institute, Inc. All rights reserved. New nuclear power plants must overcome a number of regulatory, economic, technical, and social challenges prior to becoming a reality Program efforts focused around: –Facilitating standardization across the new fleet –Transferring technology to new plant designs –Ensuring top plant performance from start of operations –Reduce overall deployment risk and uncertainty –Supporting development of advanced nuclear plants and associated strategic initiatives Advanced Nuclear Technology Program Objectives

5 5 © 2010 Electric Power Research Institute, Inc. All rights reserved. EPRI’s Response …The ANT Program Materials and Fuels Research Maintenance Optimization Seismic/NDE/Cooling Technologies NPP Cooling Water Utilization Fusion Energy Assessments Integrated Spent Fuel Management Next Generation Nuclear Plant (NGNP) Small Modular Reactors (SMRs) Advanced Reactor Concepts Technology Transfer/Lessons Learned Technology Assessment (URD) New Plant Materials Seismic Issues Resolution New Plant Equipment Reliability Non-Destructive Evaluation Initiatives Strategic Initiatives Current Plant Technology Advanced Nuclear Plants Near-Term Deployment of ALWRs Advanced Nuclear Technology (ANT) Program

6 6 © 2010 Electric Power Research Institute, Inc. All rights reserved. EPRI’s ANT Program Website http://www.epri.com/ant

7 7 © 2010 Electric Power Research Institute, Inc. All rights reserved. 2010 ANT Membership Breakdown Current 2010 Membership…$4.225M 2010 Potential…

8 8 © 2010 Electric Power Research Institute, Inc. All rights reserved. 2008 ANT Projects Project ID#Project Title EPRI Project ManagerExecutive Sponsor 2008-01NDE Risk-Informed PSI & ISI Methodology Pat O’ReganJoe Turnage (CEG) 2008-02*New Plant Procurement SpecificationsMarc TannenbaumGene Grecheck (DOM) 2008-03New Plant Welding and Fabrication Guidelines Steve McCrackenJack Bailey (TVA) 2008-04CEUS Seismic Sources Characterization Project Bob KassawaraDoug McComb (SNC) 2008-05Materials Management Matrix (MMM)Jeffrey HamelSteve Blossom (STP) 2008-06NDE and Reduction of Repairs in Nuclear Construction (ASME Sect III) Steve SwilleyDave Lewis (PSEG) 2008-07Equipment Reliability for New PlantsLeonard LoflinScott Bond (AmerenUE) 2008-08*Margins and Monitoring Project Phase III Tom TurekBryan Dolan (Duke) 2008-09*URD Update, Revision 10Jeffrey HamelMarilyn Kray (Exelon) * Projects completed

9 9 © 2010 Electric Power Research Institute, Inc. All rights reserved. 2009 ANT Projects Project ID#Project Title EPRI Project Manager Executive Sponsor 2009-01Achieving New Nuclear Virtual Plant Configuration Management Ken BarryGene Grecheck (DOM) 2009-02*Modular Equipment Testing, Shipping and Storage - Benchmarking and Guidelines Ken BarryBrad Stokes (SCE&G) 2009-04Guidance on EMI Protection for Instrumentation and Control Systems Ken BarryDoug McComb (Southern) 2009-05*EPRI Fuel Reliability Guidelines Assessment – Implications for New Plants Kurt EdsingerBrad Stokes (SCE&G) 2009-07Next-Generation Attenuation (NGA) Model Development for Central and Eastern United States (NGA-East) Jeffrey HamelDoug McComb (Southern) 2009-08Safety Related Stationary Battery QualificationWayne Johnson Doug McComb (Southern) 2009-09EUR/URD Comparison ProjectJeffrey HamelPablo Lopez (ENDESA) * Projects completed

10 10 © 2010 Electric Power Research Institute, Inc. All rights reserved. 2010 ANT Projects Project ID#Project Title EPRI Project Manager Executive Sponsor 2010-01Alloys 690/52/152 PWSCC Research for New PlantsAl AhluwaliaJoe Turnage (Constellation) 2010-02Digital RTSteve SwilleyDavid Lewis (PSE&G) 2010-03New Plant Startup Program GuidelinesKen BarryBrad Stokes (SCE&G) 2010-04Water Chemistry Guidelines Assessment for New Nuclear Power Plants Keith FruzettiMarilyn Kray (Exelon) 2010-05NDE Digital DataSteve Swilley 2010-06Ferritic Stainless Steel TestingSteve Swilley 2010-07Digital I&C TrainingRay TorokDoug McComb (Southern) 2010-08HFE TrainingJoe NaserDoug McComb (Southern)

11 11 © 2010 Electric Power Research Institute, Inc. All rights reserved. 2010 ANT Projects Project ID#Project Title EPRI Project Manager Executive Sponsor 2010-09Impaction of Radionuclide/Source TermKen Barry 2010-10Concrete SensorsSteve SwilleyCurtis Warner (Arkansas) 2010-11Methodology for Risk Informed ProcurementPat O’Regan 2010-12Technical Basis for HDPE Above-Ground UseDoug Munson 2010-13SACTI UpdateJeffrey HamelGene Grecheck (Dominion)

12 12 © 2010 Electric Power Research Institute, Inc. All rights reserved. Project ID#Project Title 2010-15BWRVIA Assessment for ABWR 2010-12FME Guidelines for Nuclear Construction 2010-03Cooling Tower Guidelines for New Plants ADouble-walled HDPE Piping Evaluation BEPRI Groundwater Protection Guidelines for New Nuclear Power Plants CChanges to IEEE 535 to support Passive Plant Stationary Battery Qualification DGuidelines for crediting self testing to replace tech. spec. surveillances EMethodology for set point determination on commercial instruments FNDE Techniques for Concrete Void Detection and Sizing 2011 Candidate ANT Projects

13 13 © 2010 Electric Power Research Institute, Inc. All rights reserved. Project ID#Project Title GUtility Requirements Document Update Project H Site Specific Sampling Methods for Latent Debris I Quality Assurance Program for 2D and 3D Design and Modeling Software and V&V for Quality Software JPassive Heat Exchanger Thermal Performance KCombinatorial Testing on new plant digital I&C designs LReduced Accident Source Term MReconciliation of International Codes for Procurement NSeismic Base Isolation Guidelines for Critical Structures 2011 Candidate ANT Projects

14 14 © 2010 Electric Power Research Institute, Inc. All rights reserved. Project ID#Project Title O Equipment Qualification (EQ) Review for New Plant Designs P Environmental Fatigue for New Plant Designs QDesign Reliability Assurance Program (D-RAP) Implementation RHigh Strength Rebar use in Nuclear Power Plants SMaterials Management Matrix Projects for SMRs (NuScale and mPower Designs) TPDI Evaluation of the Compatibility of New Plant Configurations with Existing Qualification Sample Sets 2011 Candidate ANT Projects

15 15 © 2010 Electric Power Research Institute, Inc. All rights reserved. 2009-01 Achieving New Nuclear Virtual Plant Configuration Management Project Goal We need a common data language and interoperability standard that will be used by the nuclear plant sub-tier suppliers through the suppliers, through the EPC and reactor vendors, and finally through to the owner and operator

16 16 © 2010 Electric Power Research Institute, Inc. All rights reserved. 2009-01 Achieving New Nuclear Virtual Plant Configuration Management Progress Standard Configuration Management Reference Model The Standard Configuration Management Reference Model draft is undergoing a complete re-write. New Nuclear Plant XML Equipment Schemas The Schema viewer is complete. The project is working with the Hydraulic Institute, NIST and a pump vendor to conduct a pump procurement pilot to determine nuclear specific fields. Also planning pilots with valve operators and electric motors We are running into more issues with the standardization of XML schemas that anyone had anticipated. The original concern that a few “nuclear specific” fields may be missing has turned into an effort involving schema terminology, complexity, architecture refinement, document maturity validity, etc. Feedback to FIATECH Information Handover Guide The Handover Guide was published in December 2009 (1019221). Developing Handover Life Cycle and data requirements.

17 17 © 2010 Electric Power Research Institute, Inc. All rights reserved. “What is actually there” “What we say is there” Facility Configuration Information “What needs to be there” Physical Configuration Plant Docs Plant Docs Physical Plant Physical Plant Work Processes must assure that: Elements conform all the time All changes are authorized Conformance can be verified Design Basis Nuclear Configuration Management Design Requirements Conform The Must

18 18 © 2010 Electric Power Research Institute, Inc. All rights reserved. Conform PD AS Knowledge Workers Plant Documentation Automation Systems EDB Challenge Paper-based Quality Assurance Process Nuclear Configuration Management Lots of Tribal Knowledge, Semi-Connected and Disconnected Systems, Manual Processes and yes …… Paper The Challenge

19 19 © 2010 Electric Power Research Institute, Inc. All rights reserved. Keeping the Ship Heading in the Right Direction - Sustainability SCMRM XML Schemas Info Handover 20092010 2011 Developed Concept Reviewed Existing XML Schemas Published Info Handover Guide Publish SCMRM & Templates Conduct XML schema pilots* Publish Templates Organize SCMRM UG? EPC/Supplier Implement? Organize Info Handover UG? * Also participate in POSC Caesar / FIATECH ISO 15926 project

20 20 © 2010 Electric Power Research Institute, Inc. All rights reserved. 2009-04 Guidance on EMI Protection Digital Device Immunity, Φ 1 Immunity, Φ 2 Immunity = immunity of system, not of individual component Φ 2 > Φ 1 E = allowable field strength (V/m) P t = effective radiated power of emitter (source) G t = gain of the source d P t, G t Source Which variables will affect the E (electric field); reduce it? SourcePathReceptor Eliminating Exclusion Zones

21 21 © 2010 Electric Power Research Institute, Inc. All rights reserved. 2009-04 Guidance on EMI Protection Develop Base Line from Historical Data of Emissions Data for Nuclear Plants Evaluate Present EMC Performance of I&C Equipment Analyze Factors Causing Change in the Electromagnetic Environment for ANPs Conduct Interference Analysis on Future I&C Systems for ANPs Use Existing (New) IEEE Std. 1900.2 Use EPRI TR-102323 for Input ANSI ASC C63 Approved a Study of Need for New Stds Started Develop New RF Immunity Requirements for ANPs Develop Spectrum Management Plan for ANPs Initiate Development of New Standards (ANSI/IEEE) to Address these Needs Design a Conformity Assessment System to Provide for RF Immunity for ANP I&C Equipment Constitute Alpha & Beta Test Recommendations in ANP Designs Upcoming In Process Done Incorporate New Wireless Standards Data from 1993 to 2009 Assures required level of RF immunity Encompasses process to assure I&C equipment complies with the installed environment with requirements Conformity assessment systems are ISO standardized I&C Equip Certification System New test protocols Testing & test reporting In-situ testing Test report review & system certification New Layers of EMC Protection Eliminate Exclusion Zones Initiates required frequency protection margin Establishes frequency budget Defines transmitter spacing Reduces probability of transmitter causing EMI problems New Layers of EMC Protection Eliminate Exclusion Zones Use Existing (New) IEEE Standard Establishes normative standards for: a) Recommended design practices b) I&C product qualification & In-situ evaluation c) Refine & keep standards current New Layers of EMC Protection Eliminate Exclusion Zones Develop staged process for deployment Initial testing in laboratory environments Alpha, then Beta testing in a staged process Support Deployment of Improved I&C Systems Analysis 2009 Execution 2010 Implementation 2011

22 22 © 2010 Electric Power Research Institute, Inc. All rights reserved. 2008-06 NDE and Reduction of Repairs in Nuclear Construction Project Goals Eliminate unnecessary repairs during construction –Influence ASME Code Section III Establish UT qualification programs –Provide assurance of accurate and reliable weld inspections during the construction Regulatory acceptance of fitness-for-service philosophy –Cost savings and elimination of delays during construction –Improved resistance to stress corrosion cracking during plant ops

23 23 © 2010 Electric Power Research Institute, Inc. All rights reserved. 2008-06 NDE and Reduction of Repairs in Nuclear Construction UT Images vs. RT film ? ?

24 24 © 2010 Electric Power Research Institute, Inc. All rights reserved. 2009-08 Safety Related Stationary Battery Qualification Project Description EPRI Utility Requirements Document (URD) states that Advanced Light Water Reactors (ALWRs) shall utilize passive safety systems to mitigate design basis events up to 72 hours in duration –Passive systems must rely upon stored energy, e.g., batteries Passive plants (AP1000, ESBWR) require batteries that are qualified to a 72 hour duty cycle IEEE 535 standard for battery qualification (endorsed by RG 1.158) did not cover duty cycles beyond 8 hours IEEE 535 only covers Vented Lead Acid (VLA or flooded) batteries – Valve Regulated Lead Acid (VRLA) batteries are not addressed Value Providing a industry solution to a first-of-a-kind technical challenge for passive plants Reducing risk through a collaborative approach

25 25 © 2010 Electric Power Research Institute, Inc. All rights reserved. 80% Service Test, 4h to 1.81vpc showing normal duty cycle enveloped

26 26 © 2010 Electric Power Research Institute, Inc. All rights reserved. 2010-02 Digital RT Summary of Issue Currently, the industry is unable to address the evaluation and qualification of filmless radiography systems to detect planar and volumetric fabrication flaws with selected digital detector panels (DR), phosphor plates (CR), and high energy electronic radiation sources capable of penetrating the material thicknesses typically encountered in plant applications Potential Benefit of Project Expedited ASME Section III volumetric examination of piping welds with CR or DR Volumetric option/complement to UT Minimization of weld repairs with ASME Section III volumetric examination Digital storage of images instead of processed film and associated chemical processing

27 27 © 2010 Electric Power Research Institute, Inc. All rights reserved. 2010-05 NDE Digital Data Summary of Issue Archival data is required by the Nuclear Regulatory Commission (NRC) to last for the plant's working lifetime Many utilities' document control departments will not accept digital non- destructive examination (NDE) data for archival storage and require it to be converted to a hard copy format Potential Benefit of Project This guide will assist utilities in transferring, retrieving, and archiving their NDE data and allow them a path for any future digital NDE data needs A consistent and acceptable process is needed for archiving digital NDE records, versus converting them to paper records

28 28 © 2010 Electric Power Research Institute, Inc. All rights reserved. 2010-10 Concrete Embedded Sensors Summary of Issue Large concrete structures in nuclear power plants are typically not feasible to replace. These structures can show signs of concrete degradation by the time they go for license renewal There is a distinct need for frequent inspections of these types of concrete structures. One of the largest hindrances to concrete inspection is the lack of accessibility to many concrete structures Potential Benefit of Project Optimize inspections Better positioned for long-term asset management

29 29 © 2010 Electric Power Research Institute, Inc. All rights reserved. 2010-11 Technical Basis for HDPE Above- Ground Use Summary of Issue There is no ASME approved code case for above-ground HDPE pipe. One has been developed for below-ground use only Several new plant designs plan on using HDPE for above-ground application Potential Benefit of Project Use of HDPE for above-ground applications will require development of appropriate design and construction rules, along with determining the engineering and material properties needed to ensure safe and reliable design and operation Critical technical issues that will be addressed include: –seismic qualification (including vents and drains) –large displacements and interactions during thermal expansion and transients –fire –structural damping values –damage during operations

30 30 © 2010 Electric Power Research Institute, Inc. All rights reserved. 2011 Project - Cooling Tower Sourcebook for New Nuclear Plants Description Create a sourcebook to support –Design / Application –Operation –Maintenance Addressing –Natural draft –Mechanical –Dry –Hybrid

31 31 © 2010 Electric Power Research Institute, Inc. All rights reserved. Project A – Double-walled HDPE Piping Evaluation Issue 10 CFR 20.1406, “Minimization of Contamination,” requires licensees to minimize contamination and radioactive waste generation RG 1.143 states that plastic pipe should not be used. Doubled walled HDPE is a desired option Description Review the double walled HDPE piping options available to meet the current regulations, including hardware and leak detection / monitoring options. This work would include further understanding the HDPE materials degradation properties and limitation for exposure to radioactive fluids. Work to inform a revision to RG 1.143 to acknowledge the option of using double walled plastic pipe (HDPE), with built-in leak detection capability, Value HDPE is viewed as a superior material to steel in some applications and is preferred for buried systems Providing an alternative in the RG will provide greater flexibility Cost savings on materials, installation and long term operations

32 32 © 2010 Electric Power Research Institute, Inc. All rights reserved. Project B – EPRI Groundwater Protection Guidelines for New Nuclear Power Plants Issue The EPRI Groundwater Protection Guidelines for Nuclear Power Plants (1015118) provides technical guidance for implementing a groundwater protection program that meets the requirements of NEI 07-07. However, it currently does not provide technical guidance for implementing groundwater protection programs, namely the evaluation of plant design and operational procedures, for new plants as outlined in NEI 08-08. Description EPRI will develop an extension to the EPRI Groundwater Protection Guidelines that provides technical guidance for implementing a groundwater protection program per 10CFR20.1406, RG 4.21, and NEI 08-08. Value Understanding and preparing for any potential leaks or spills during construction will allow nuclear power plant operator to quickly identify and address any leaks or spills during operation. Timely leak detection and response will increase stakeholder confidence that utilities are protecting public and environmental health and safety.

33 33 © 2010 Electric Power Research Institute, Inc. All rights reserved. Project F – NDE Techniques for Concrete Void Detection and Sizing Issue The main types of degradation related to concrete are the existence of honeycombs and voids due to lack of adequate concrete placement and vibration. These types of problems are related to poor design and construction, which are the leading causes of age-related degradation in concrete structures Description Voids (the focus will be on detection capabilities during the placement so that issues can be corrected immediately before curing.) Wall separation due to concrete shrinkage Damage under loadings (internal cracks, excessive stress and strain, etc...) Value Voids in concrete severely reduce the structural and shielding capacity of the concrete structure. The ability for early void detection in a nuclear construction environment will result in both financial and safety improvements. Long term asset management will also benefit from early detection and correction of construction issues with concrete structures.

34 34 © 2010 Electric Power Research Institute, Inc. All rights reserved. Project G - URD Update Project Issue No formal process exists to maintain the URD No comprehensive listing of EPRI reports applicable to new plants exists Description Review and disposition the “Margins and Monitoring” work to ensure those recommendations are incorporated into the appropriate URD sections. Establish EPRI report reference sections for each chapter of the URD Establish a process for a) collecting input from URD users for review under a specific schedule and b) review newly issued EPRI reports and industry references for inclusion into the URD where appropriate. Value The results of the Margins work will be visible and reflected in the URD. Relevant EPRI nuclear sector reports on designing, procuring and constructing new nuclear plants will be comprehensively identified in the URD URD users will benefit from a process to ensure that their input for changes to the URD are managed in a systematic and timely manner.

35 35 © 2010 Electric Power Research Institute, Inc. All rights reserved. Project I - QA for 2D and 3D Design and Modeling Software and V&V for Quality Software Issue The 2D and 3D design and modeling software currently being used to design and ultimately construct the next generation of nuclear power plants do not have to meet NQA-1 requirements for software and data quality. Hence, in order for these systems to be used for the operation of the nuclear power plant – a qualification of the software and data will have to occur. Description Configuration Control of the Data in Engineering Applications that will have Plant Life Cycle use Quality Control of the 2D / 3D design and modeling software and other associated databases and software in a commercial grade dedication method prescribed by NQA-1 Value An industry standard approach to software and data quality for the 2D and 3D design and modeling software and other associated databases and software.

36 36 © 2010 Electric Power Research Institute, Inc. All rights reserved. Project R – High Strength Rebar use in Nuclear Power Plants Issue The use of higher strength rebar in the design and construction of safety related concrete structures and / or containment structures could result in cost savings for new nuclear power plants by reducing the quantity of rebar required. Cost savings would result from reduced rebar material purchase costs and reduced construction cost due to reduction in the quantity of rebar placed Description Develop and implement a concrete testing program to support adoption of higher strength rebar use in ACI 349 and ACI 359. Involve the NRC to facilitate endorsement of the higher strength rebar in a future revision of Reg. Guide 1.142. Value The use of High Strength Rebar in the general construction industry has made high strength concrete in seismic zones cheaper and easier to construct due to the lower density of rebar in structures. High Strength Rebar has greater resistance to corrosion over convention rebar, providing a potential longer life in nuclear plant application.

37 37 © 2010 Electric Power Research Institute, Inc. All rights reserved. Image from NASA Visible Earth


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