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Tom McMullen Week 6 11/3/2013 – 15/3/2013. LETI wafer thinning project flow Phase 1 IDProject NameOwnerDaysStartEnd 3-Feb10-Feb17-Feb24-Feb3-Mar10-Mar17-Mar24-Mar31-Mar5-Apr12-Apr19-Apr26-Apr.

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Presentation on theme: "Tom McMullen Week 6 11/3/2013 – 15/3/2013. LETI wafer thinning project flow Phase 1 IDProject NameOwnerDaysStartEnd 3-Feb10-Feb17-Feb24-Feb3-Mar10-Mar17-Mar24-Mar31-Mar5-Apr12-Apr19-Apr26-Apr."— Presentation transcript:

1 Tom McMullen Week 6 11/3/2013 – 15/3/2013

2 LETI wafer thinning project flow Phase 1 IDProject NameOwnerDaysStartEnd 3-Feb10-Feb17-Feb24-Feb3-Mar10-Mar17-Mar24-Mar31-Mar5-Apr12-Apr19-Apr26-Apr 1.0Thin Wafer AssembliesT. McMullen01-Feb30-Sep Week 1Week 2Week 3Week 4Week 5Week 6Week 7Week 8Week 9 1.1 PHASE 1 - Layout and mask production, first 2 wafers with microbumps delivered to AdvacamLETI - 3D101-Feb29-Mar LETI accpets CERN proposal 1.1.1Send gds to LETIT. McMullen51-Feb8-Feb 1.1.2 Send 2 FEI4b wafers to LETIR. Bates51-Feb6-Feb 1.1.3 Confirm step size on wafer and centre ofset variation on waferLETI51-Feb6-Feb 1.1.4 Layout and mask productionLETI101-Feb11-Feb Deliverable 1: Microbumb gds files 1.1.4 First 2 wafers with micro bumps delivered to AdvacamLETI4912-Feb2-Apr Deliverable 2: First 2 wafers with micro bumps delivered to Advacam Current Deliverable Target not met

3 Action List Phase 1 and 2 ActionWhatWhoWhenComment 6Further funding for flip-chip processRbates\Cbuttar31/3/2013Richard has confirmed this is all in place 7Bow measurement set-upTMcM31/2/2013 Contacted SMC to arrange one day set-up. Tool is down at the moment 8Sensors for flip chippingAll31/3/2013Sensor availablilty for flip-chip process - Meeting rqd 9Assembly probe test solutionTMcM19/3/2013Pobe test solution for flip-chipped assemblies - yield maps 10FEI4B probe card and probe set-upRbates/TMcM19/3/2013FEI4B test solution for assembly testing yeild maps 11Experience with FEI4A probe card set-upRbates/TMcM19/3/2013 FEI4A probe card set-up and testing of assemblies on Wentworth

4 Highlights and issues  Bump gds design completed and mask delivery due end of next week LETI are confident they will have delivered wafers to ADVACAM by deliverable date.  Meeting required to discuss sensor availability for the flip-chip process Amount of sensors for flip-chipping – good statistical analysis required for micro-bump yield – Richard and I have begun discussions on this. IBL TDR bump spec: ○ Pitch = 50um ○ Bump density = 26,880 per ROIC ○ Defect rate <0.0004 ○ ROIC thickness <200um FEI4b Assembly testing ○ FEI4b probe card required ○ Test equipment/apparatus required ○ Semi-auto testing solution required for assemblies  Two wafers shipped to LETI for technology run 2  SMC FSM thermal cycling tool is out of use at the moment. I have given them dates for when the tool is needed and asked for assurance that the tool will be ready by this time  Masks delivered to LETI and fist 2 wafers for flip-chip with micr- pillars should be available on time.

5 Wafer Inventory Wafer #Wafer IDYieldPurposeComment 1VMB8WDHG= 34, y=17, R=8, B=1Full thickness micro-bump testDelivered to LETI. High-yielding die. Micro-bump yeild testing on assemblies 2V6B8WUHG= 43, y=13, R=4, B=0Full thickness micro-bump testDelivered to LETI. High-yielding die. Micro-bump yeild testing on assemblies 3VUAYCRH First technology run. Run 2 Received at Glasgow Wafer thinning to 100microns. Used for thermal cycling bow measurements at SMC. Ship to LETI. Shipped to LETI 4ABPJXGH First technology run. Run 2 Received at Glasgow Wafer thinning to 100microns. Used for thermal cycling bow measurements at SMC. Ship to LETI. Shipped to LETI 5 Second technology run. Run 3Wafer to be identified and delivered to glasgow 6 Second technology run. Run 3Wafer to be identified and delivered to glasgow 7 Third technology run. Run 4Wafer to be identified and delivered to glasgow 8 Third technology run. Run 4Wafer to be identified and delivered to glasgow 9 Forth technology run. Run 5Wafer to be identified and delivered to glasgow 10 Forth technology run. Run 5Wafer to be identified and delivered to glasgow

6 Design proposal - Microbumps schape : round shape (32 sides) instead of octogon - Electrical Continuity test proposed -Sacrified dies for alignment Bottom right corner Bottom left corner Proposed tests structures : -Only on 2 alignment chips - 2 Microbumps with 50µm diameter on each metal pad  2 pads on bottom left & 2 pads on bottom right -Test will be done directly on microbumps with microtips Proposed tests structures : -B – pad array will be use for continuity checks for contact between Cu pillars and aluminium pads. This will not affect the functionality of the chip.

7 LETI wafer thinning project flow Phase 2


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