Presentation on theme: "PM-RS / March 2011 1 Industrial CMC. PM-RS / March 2011 2 Industrial CMC III Where did it start? Where is it headed? Rittal supplies infrastructure for."— Presentation transcript:
PM-RS / March 2011 2 Industrial CMC III Where did it start? Where is it headed? Rittal supplies infrastructure for IT HP server Software, applications and services Rittal supplies infrastructure for industrial applications - Racks - Climate Control - UPS - Power distribution - Physical reliability - CMC III PLC - Enclosures - Climate control - Industrial UPS - Power distribution - Industrial CMC
PM-RS / March 2011 3 Manufacturing Execution System (MES) Automation pyramid CMC III OPC / SNMP Enclosure monitoring with CMC III integrated in the automation pyramid I/O IT IE Rittal infrastructure solution for industry Industrial application Capture Data Plan Input/Output signals Manufacturing/production process Company level Operations control level (Process)control level Conrol level Field level
PM-RS / March 2011 4 Industrial CMC III Purpose of measurement data capture Before efficiency can be enhanced in industrial applications, measurement data needs to be captured. Data can be linked in the SCADA system in conjunction with process data from the PLC machine control system. Measurement data to the SCADA system –via OPC / SNMP –via RiZone databases / process database Result-oriented effective energy saving (customer benefits) –Major energy consumers can be covered and set to come on for a specific time –Major energy consumers can be replaced with efficient systems –Comprehensive, result-oriented analyses are possible –The service life of components can be extended –Automated measures possible without input from personnel
PM-RS / March 2011 5 Industrial CMC III Rittal infrastructure solution for industry CAN bus Door monitoring ON Remote, automatic notification of service team Temperature data logger OFF S 0 bus for measuring power Control of AC fans, via 2-point control Measurement of: - Temperature - Humidity - Air current - Pressure differential - etc. Analog input 4-20 mA Control and monitoring of Rittal climate control units Control and monitoring of access to enclosure Fuel cell LCP Industrial UPS Direct Ethernet interface @ Integrated functions Monitoring and measuring data capture PCU Measurement of: Voltage - Current - cos phi - Active power - Apparent power - Work - etc.
PM-RS / March 2011 6 Industrial CMC III Extended application area The industrial CMC III has been designed for enclosures and housings. The CMC III satisfies all fundamental requirements. Power supply and installation –Power supply through terminals with 24 V DC –Installed on enclosure frame or mounting plate Functions –Monitoring of the Rittal climate control unit –E-mail notification of open door or over-temperature –E-mail notification of need to replace filter mats for maintenance purposes –Graphical representation of temperature profile for analyses –Activation of 24 V DC enclosure light when door is open (230 V available as option) –Deactivation of cooling unit when door is open –Economical solution for individual enclosures –Extendible thanks to CAN bus sensors –Optional access system for enclosure
PM-RS / March 2011 7 Industrial CMC III Control station link Control station systems are often used in building technology and industry, and these systems need to be supplied with monitoring information in the network. It makes no sense to transfer this information via a third system such as controls. Rittal offers a solution in the from of an integrated OPC server, which is compatible with 99 % of control stations. Information can be transmitted directly to the control station system. Direct support of control station systems –Building Management System (BMS) –Building services management (GLT) –Supervisor Control and Data Acquisition (SCADA) OLE for Process Control OPC –Object Linking and Embedding – an object system developed by Microsoft for linking different documents.
PM-RS / March 2011 8 Industrial CMC III Communication via integrated OPC Server / SNMP Direct to control station via SNMP or OPC Machine control Process data Measurement data Rittal infrastructure solution Industrial application SCADA
PM-RS / March 2011 9 Industrial CMC III RiZone / measurement data capture with databases SCADA Database for - MS SQL database - Oracle database Process data RiZone Rittal infrastructure solution Industrial application CMC III Measurement data:Process database
PM-RS / March 2011 10 Industrial CMC III Solution yesterday / today -> 32 digital inputs / 16 outputs 1 I/OI/O I/OI/O I/OI/O 1 I/OI/O I/OI/O I/OI/O CMC III CMC II 1 I/OI/O I/OI/O I/OI/O 1 I/OI/O I/OI/O I/OI/O Digital inputs up to 16 x 8 = 128 Relay outputs up to 16 x 4 = 64
PM-RS / March 2011 11 Industrial CMC III Solution yesterday / today -> 32 temperature sensors CMC III CMC II