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ASUG Session 4709 Web Based T&M invoice processing using SAP MM ESM, integrated with Plant Maintenance.

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Presentation on theme: "ASUG Session 4709 Web Based T&M invoice processing using SAP MM ESM, integrated with Plant Maintenance."— Presentation transcript:

1 ASUG Session 4709 Web Based T&M invoice processing using SAP MM ESM, integrated with Plant Maintenance

2 Web Based T&M invoice processing
Reliant Resources, Inc.: - Provides electricity and energy services to Retail and Wholesale customers - Markets its Retail and Wholesale services under the Reliant Energy brand - Provides energy products and services to 1.7 million Customers in Texas - Has 22,000 MW of Power Generation capacity in operation, under construction or under contract in CA, AZ, NV, PA, NY, OH, FL, IL, WV, NJ, MD and MS - Went live on SAP R/3 version 4.0b in January 1999 with FI, CO, HR, MM, PS, PM, ESS and IS-U/CCS . Upgraded SAP R/3 to version 4.6c in November Added more SAP functionality with EBP version 2.0c in June 2002 and BW version 3.0b in April 2003

3 C ontractor M anagement E nterprise T ool
Web Based T&M invoice processing Reliant Resources’: C ontractor M anagement E nterprise T ool

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Contractor Management Enterprise Tool (CMET)      - Was designed to replace two (2) different legacy systems that were used to track the details (man-hours and costs) associated with Contractor Services performed on-site - Enables the Contractor to electronically create and submit invoices (Service Entry Sheets) for payment via the Internet - Has four different types of invoice areas (web pages), which are Labor, Equipment & Material, 3rd Party and Miscellaneous - Utilizes Service Entry Sheets at the Work Order level and when final Approvals occur, “actuals” (including applicable taxes) are posted to the Work Order - Pays Contractors, based on previously negotiated Payment Terms when the Service Entry Sheets have been approved - Most of CMET functionality is standard SAP

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CMET utilizes the following SAP functionality:  Service Catalogs Valuation Class Service Masters Classification ESM Service Contracts Service Conditions Work Orders AutoPO for Services Service Entry Sheets ERS (Evaluated Receipt Settlement) Custom “Z” Tables Custom Reports

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Reliant Resources’ CMET Process Diagram

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Four (4) Roles:  What do they do? Purchasing Work Management Contractor SAP R/3 Automation

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Role: Purchasing  Negotiates with the Contractor, e.g Rates, Terms & Conditions, etc. Identifies the Services for an ESM Contract Updates the Service Catalog with any new Services Creates any new Hierarchical Service Masters Creates any new Service, Service Masters Creates the ESM Contract with One “service” line item Outline Folders Service Masters; and without Plant or Pricing Creates the Service Conditions for Pricing Updates custom “Z” tables Vendor Approver Messages

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Role: Work Management PLANNING Create Work Orders Plan Contractor Resources by Operation One Contractor per Operation Plan with Estimated Rates Labor Material Equipment Other Plan in detail using specific Services, e.g. Craft Code EXECUTION Review and Approve Service Entry Sheets (SEnt) Manage Contractor activity and cost

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Role: Contractor From within the website a Contractor can: Create/Edit Employees Create/Edit Equipment Submit Invoicing (SEnt) Labor Material & Equipment 3rd Party Miscellaneous Approve, Review and/or Submit SEnt Sheets Contractor Release Rejected; pending re-Approval Update Work Order % Complete Completion Date Reports Contractor Daily Time Sheets Daily Recap Weekly Recap Work Order List Invoices Payment Status, etc.

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Role: SAP Functionality & Automation Custom “Z” Tables (7) CMET Contractor SAP Security Access using “alias” functionality Custom Security Roles (7) Custom JAVA WebPages Custom Work Order Web Program Custom Transactions (6) Standard ESM and PM configuration Custom Reports (currently 12 with 15 more under development) Use of Parameter IDs AutoPO creates Purchase Orders automatically from “assigned” Requisitions Goods Receipt (GR) which post automatically when the SEnt Sheets reach final approval Invoice Receipt (IR) posts automatically utilizing ERS (Evaluated Receipt Settlement) Payment occurs with an IR once Payment Terms have been met

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How do they do it? Four (4) Roles:  Purchasing Work Management Contractor SAP R/3 Automation Service Catalogs Service Masters Classification ESM Contracts Service Conditions

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Service Catalogs - Standard Service Catalogs (SSC) are master data that is stored centrally and helps standardize service descriptions - Text Module levels T1 through T5, which resemble an “Outline” are used by Reliant as our general standardized collection of text to describe Services - For CMET we have developed five (5) Service Catalogs Equipment Estimates Labor Material Other - Within each Catalog, a Service is assigned a Valuation Class which in turn is tied in configuration to certain G/L accounts

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Service Catalog for Labor Notice how the Service Catalog resembles an “Outline” and uses the text module columns: - T1 is LBR for the Labor Catalog T2 is 03 for the Boilermaker Hierarchy T3 is 02 for the Boilermaker Service T4 is 02 for the Overtime Boilermaker Service

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Service Masters - Master data used to store frequently procured services centrally as master records so that they can be used on a cross-application basis - Reliant utilizes two types of Service Masters, Hierarchical to group similar types of services and Service which are the specific services within the group. We also assigned different number ranges for each. - Hierarchical Service Masters are a high level way to group like Services, e.g. different types of Craft Labor Boilermaker Carpenter Painter - Service, Service Masters are the actual Services, e.g. different types of Boilermakers within the Craft Boilermaker Journeyman Boilermaker Apprentice Boilermaker Foreman

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Service Master for Boilermaker Notice how the Service, Service Master is associated with the: Valuation Class Labor Service Catalog; and Hierarchical Service Master

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Classification - Class Type 038 for Services is used to associate multiple service masters - Within the Straight Time Service Master numbers for any type of Labor, Classification “links” the associated Overtime and Double Time Service Master numbers Boilermaker (ST) Boilermaker Overtime (OT) Boilermaker Double Time (DT) - Classification must be in place so that the Contractors have the ability on the CMET Internet website to enter time (ST, OT and DT) “horizontally” per Contractor employee

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Classification for Boilermaker The Boilermaker Straight Time Service Master is “linked” through Classification with the: Boilermaker Overtime Service Master; and Boilermaker Double Time Service Master

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Service Contracts (ESM) - An SAP Outline Agreement is created with one line item using Item Category “D” for Service and Account Assignment “U” for Unknown - The “D” for Service utilizes SAP ESM [External Service Management] functionality - Within the Services area of the Contract line item, Outline folders are set up. This aides Plant Maintenance in the creation of their Work Orders - Specific Service Masters are added and placed appropriately within the required Outline folder - Service Contracts are created without Plant and without prices. - Prices for these Contracts are maintained within Service Conditions

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Service Contracts (ESM) Service Contract (ESM) with: Outline Folders; and Service Masters added in the appropriate folder

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Service Conditions - Pricing for CMET is maintained within Service Conditions and not within the ESM Contracts - Service Conditions also contain Validity Start and End Dates and it is recommended that they parallel the ESM Contract Dates - Service Conditions provide greater flexibility for managing pricing - Four main Service Condition pricing levels For Vendor with Plant For Vendor without Plant For Service Others - Pricing history not maintained through “change”, so we use the “add” functionality for updates with a new validity period

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Service Conditions Service Conditions, one at the “Vendor without Plant” level and one at the “Other” level with: Rates; and Validity Dates

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Four (4) Roles:  How do they do it? Purchasing Work Management Contractor SAP R/3 Automation Create Work Order Plan Cost Plan Contractor

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PM Work Orders using “SM03” Control Key - SM03 Control Key is utilized to “trigger” ESM from within the Plant Maintenance Work Order Operation area for External Services - ESM Contracts are “assigned” within the PM Work Order which will in turn generate an “assigned” Requisition for AutoPO - Services are selected from ESM Contract and “adopted” into the Work Order Operation - Services, with Pricing from the Service Conditions are now within the Work Order Operation - Quantities are updated so that Estimates can be calculated for Planning purposes - Limits are set within the Work Order Operation

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PM Work Orders using “SM03” Control Key PM Work Order using SM03 with: ESM Contract “assigned” within the Operation; and Service Master with Estimated MHs, Pricing, etc.

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Four (4) Roles:  How is it done? Purchasing Work Management Contractor SAP R/3 Automation AutoPO (evening) Web Prg (hourly)

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Four (4) Roles:  How do they do it? Purchasing Work Management Contractor SAP R/3 Automation Administrative Invoicing (SEnt Sheet Entry) Review, Approve, Submit SEnt Sheets Work Management

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CMET Contractor Website - Administration - Contractor can set up their employees by craft (Service) and designate the Plant location where the employee works - Contractor employees can be assigned multiple crafts (Services), if applicable, with one set as “default” - Contractors can work at one or many Plants - Contractor crews can be designated to “group” multiple employees together - Contractors must designate which Shift their employee works, e.g. Day Shift, Night Shift or Graveyard Shift, etc. - Contractors may also track their Equipment ID, e.g. how many hours they charge per Equipment ID

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CMET Contractor Website - Administration Within the Admin. area of the Contractor Website, a Contractor can set up: Employees by Craft and Plant Select a Default Service Designate a Crew Designate a Shift Add Equipment ID numbers if they desire

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CMET Contractor Website - Invoicing - Work Orders are separated by either Non-Outage or Outage identifiers - Within the Non-Outage or Outage tab areas, Work Orders are then separated by Plant - Contractors are able to select the Work Order and the Work Order Operation “assigned” to them due to planning done within the Work Order - Contractors separate their invoicing into four categories which are Labor, Material & Equipment, 3rd Party and Miscellaneous - Contractors enter their quantities for the work performed and the dollars are calculated from the Service Conditions - Contractors have edit capabilities and the ability to approve their entries prior to submitting their requests to Reliant

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CMET Contractor Website - Invoicing Within the four Invoicing areas of the Contractor Website, a Contractor selects by: - Non-Outage or Outage Selects the appropriate Plant Selects the Work Order Selects the Work Order Operation

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CMET Contractor Website - Invoicing Within the Labor Invoicing area, a Contractor enters: Date worked, Invoice info, Text, Shift & Approver Employee and their hours worked

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CMET Contractor Website – Approvals/Rejections - As Service Entry Sheets (SEnt) are created by the Contractors, they can go through Approvals prior to submitting them to Reliant - Once a Service Entry Sheets (SEnt) is submitted to Reliant, it can be Rejected if a Reliant Approver needs something to be corrected. Rejection text can also be added as to why something is being rejected - Service Entry Sheets (SEnt) that require Contractor Approval or have been Rejected by Reliant are separated and retrievable in a special Approval Status box on the Lobby Page - The numbers within the Approval Status box are a “hot link” to take the Contractor to those specific Service Entry Sheets

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CMET Contractor Website – Approvals/Rejections Within the Approval or Rejection area of the Contractor Website, a Contractor can: Select Work Orders to Approve and submit to Reliant for payment Select Work Orders that have been Rejected and need corrections before approval for payment Rejected SEnt are marked as such

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CMET Contractor Website – Work Management - From within the CMET Contractor Website, a Contractor can update the SAP Work Order with respect to their progress of Work - Percent Complete is entered and updates Reliant’s Work Order upon saving so the responsible Reliant Representative knows what status or progress is being made with respect to the Work being performed under the Scope of the Work Order. The frequency for updating the Completion % area of the Work Order is determined by the Reliant Representative. - Work Completion Date is entered and updates Reliant’s Work Order upon saving so the responsible Reliant Representative knows that the Contractor is 100% complete with respect to the Work being performed under the Scope of the Work Order. The frequency for updating the Completion Date area of the Work Order is determined by the Reliant Representative.

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CMET Contractor Website – Work Management The CMET Contractor has the ability from within the Website to update Reliant’s SAP Work Order by: Percent Complete (%); and or Work Completion Date

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How do they do it? Four (4) Roles:  Purchasing Work Management Contractor SAP R/3 Automation Review SEnt Sheets: for Approval for Rejection for Correction

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Work Management - Approvals - Reliant has the ability via Release Strategies to do Approvals on SEnt Sheets - Currently there are two (2) strategies available by Plant. We have a 2 level strategy or a 4 level strategy - From within Reliant’s CMET Approval Screen, a Reliant Representative can review all the data contained within a SEnt Sheet by “drilling” into the entry sheet - From within Reliant’s CMET Approval Screen, a Reliant Representative can Reject a SEnt Sheet with Rejection text and it will return to the Contractor’s website for correction or deletion. Any SEnt Sheet previously rejected comes back to Reliant marked with a red “P” for pending new approval - From within Reliant’s CMET Approval Screen, a Reliant Representative can Approve a SEnt Sheet by Releasing it and if it is the “final” Approval then a GR posts and it is set up to pay

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Work Management - Approvals A Reliant Representative reviews queue for SEnt Sheets submitted and can: - Review the detail within by double clicking on the SEnt Sheet number Approve the SEnt Sheet by selecting Release Reject the SEnt Sheet by adding text & selecting Reject

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Four (4) Roles:  How is it done? Purchasing Work Management Contractor SAP R/3 Automation GR posts if SEnt “final” approval IR posts via ERS if GR present Contractor paid within Pay Terms

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Reliant Resources’ CMET Process Diagram

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CMET Reports:  Reliant’s Contractor’s

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Reliant CMET Reports

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CMET Reports:  Reliant’s Contractor’s

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CMET Contractor Website – Reports

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CMET Statistics as of April 22, 2003  13 Contractor Cos. have been set up and are using CMET 265+ Purchase Orders created through AutoPO 5,000+ Service Entry Sheets generated through the CMET Website Nearly $50 million in Contract values Approximately $6 million in Commitment values Approximately $6 million in Contractor Payments

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Future Plans: Adding More Contractors Planning for more large Projects Adding more Reporting

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Questions

50 Thank you for attending!
Please remember to complete and return your evaluation form following this session. Session Code: 4709


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