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Published byMarilyn Chambers Modified over 9 years ago
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Heavy Engineering & Reclamation Specialists
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Baker & Provan Capability Heavy Engineering –Reclamation Specialists –Machining, –Fabrication, –Assembly / test
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Reclamation Examples Examples of jobs that are considered unrepairable or difficult to repair, such as cast iron castings or damaged gears jobs include cast iron repair utilising various cold repair techniques Cold repair techniques eliminate distortion to castings and gears
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Rail Car Diesel engine cast iron risers frequently crack – repaired
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Gear wheel with extensive damage – repaired
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Aluminium casting modification
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Damaged – Replicated to spec and much stronger component
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Rail brake cylinders – bore repaired with metal spray. Broken feet/mounting holes repair without welding
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Build Up & machine
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Impeller repair – bore had picked up on shaft
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High temperature valves – weld and machining repair of valves, paddles & tubes
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Cast Iron bore Repair - low temp welding
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Gear Segment – low temp repair
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Cold Repair Technique No Welding
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Leakage between stages – build up and machine
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Bogie repair – cast iron casting where centre ring undersize – successfully repaired, no welding
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8m Cast Iron Casting – cold repaired
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Stainless steel thread stripped – repaired without welding
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Bearing and bore metal spray failure – repaired without metal spray and without welding
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Loco diesel engine heads – typical cracks that are repaired using procedures to Lloyds specifications
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Cast Iron Housing – cold repair process
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Cracked Casting – cold repair, no welding
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SS Casting – repaired without welding
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Broken feet / mounting positions – can be repaired
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diesel engine heads – typical cracks that are repaired using procedures to Lloyds specifications
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Cast iron engine head – crack repaired
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Identified mode of failure, developed repair solution
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Loco diesel engine oil pump housing bores oversize – repaired without welding, significant saving
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Machining Small and Heavy Precision CNC
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CNC Lathe - Manufacture of Rolls
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Large Screw Assembly
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Power Turbine Shaft
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Complex Machining
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Small CNC Borer Horizontal
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Medium CNC Borer Horizontal 1
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Medium CNC Borer Horizontal 2
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CNC Floor Borer 12m Modern Machine
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Intricate machining of large, high value equipment
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Complex Machining
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Dummy Bar Chain Machined & Assembled
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Precision Machining Line Boring Across 3m
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Fabrication Small and Heavy
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SS TIG Welding
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Drive Housings - Machining Tolerance 44 micron
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Lift Arm
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High Temperature Valve Body Repair
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Complex Profile Fan Blades
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Ventilation Fan
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Heavy Fabrication
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Multiple Pass Fillet Weld
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Tower Crane Welded to AWS
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Heavy Duty Rope Drums
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Sub arc welding
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Steel Coil Accumulator
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Full Penetration Welding 150mm thick plate
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Assembly & Service Work
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Crane Overhaul
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Adjustable Conveyor
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Conveyor Drives
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Gearbox Service Work
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Interference Fit Assemblies
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Shrink Fitted Shafts
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Nuclear Jobs
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Nuclear room door
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100% xray SS
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Nuclear chamber plugs
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Deep Hole Drilling
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Deep hole drilling from 4mm dia. holes
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Deep hole drilling upto 160mm dia. holes
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Workshop Resources Include 8 overhead cranes Largest crane SWL = 32 tonnes with 10m under hook 4,800m 2 of workshop floor, situated on 10,000m 2 of land 60 personnel operating 6 days/week, 2 shifts
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Workshop Bays
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Bay 4
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Bay 5
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Baker & Provan Experienced manufacturer of mechanical equipment and/or components involving Reclamation Specialists, Machining Fabrication Assembly & test, and Deep hole drilling.
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