3 IntroductionBBM Heavy Machinery Pvt. Ltd. (BBMHM) is a Joint Venture Company with SMS Meer GmbH, BBM S.p.A., Italy .Company Established in 2011.Located 8 Kms from Thane (outside Mumbai) off Nasik Highway and 30 Kms from Mumbai International AirportBBM HM is mainly involved into Machining, Fabrication and Assembly for various equipment for Heavy Engineering Industries.
4 Strategy and Focus Business Strategy: Focus Markets: - Heavy Equipment Manufacturing for OEM companies executing projects in India and Worldwide.Focus Markets: -Steel SectorPower SectorRailway SectorPrecision Job Work
6 Layout and Capabilities Total Area: 4,560 sq. m.3 Bays: 76m x 20m eachCapacity of workshop – Under expansion, current capacity 150 T/MonthLift Capacity: 50T, 6.8m clear space below cranesMachining, Mechanical Assembly, Piping, Auxiliaries, Electrical Assemblies up to 150 T , Single module of assembly maximum 60 TLight Assembly2 x 10 T Crane CapacityLight MachiningBay 3Heavy MachiningHeavy Assembly2 x 20 T Crane CapacityBay 2Light Assembly1 X 10 T Crane CapacityBay 1Quality ControlIncoming MaterialOffice Area
7 Capabilities of Workshop Assemblies up to 120 T, Single Module upto 60 TShears , Conveyor , Roller Table, Tilting Devices, Changing Devices, Flatteners, Pinch Rolls, Coilers, Manipulators etc.Single part components max 50 TDomestic and Export ProjectsAny equipment as described above with lot of value addition work.
8 BAY I –Crane :- 1X10T , Quality Control & Assembly Area
9 BAY II- Cranes:- 2X20T , Machine:- FP10000 , Heavy Assembly Area
10 BAY III -Cranes:- 2X10T Cranes, Machine:- SL8000, Fabrication Area
11 CNC Programming & Tool Setting We are using DELCAM for modelling and programming of the jobs for both the machines.Both the CNC Machines are connected to the Programming Station through DNC software.Specialized Toolings used from Mitsubishi, AMEC, Dandrea for precision and productivity.All Tools preset in Tools Trolley/ ATC for a specific job with ELBO E660 Model Tool Pre-setter.
12 Machine-1: SL8000Soraluce Travelling Column Table Type CNC Bore Mill SL8000 with Automatic Indexing Head and 40 Tools Automatic Tool ChangerLoading Capacity :- 40 TonsX- Axis Travel – 6500 mmY- Axis Travel – 1600 mm (Extendable to 2100 mm by rotating the Universal Head)Z- Axis Travel – 900 mmSpindle Taper – ISO 50Universal Head degree X 2.5 degreeCNC Controller – Heidenhain TNC 426Fixed Table Area – 8000 mm X 800 mm
15 Machine-2 : FP10000Soraluce Travelling Column Floor Type CNC Bore Mill FP10000 with Automatic Indexing Head with 20T Traversing Rotary Table.Loading Capacity :- Rotary Table 20 T, Fixed Bed T +X- Axis Travel – 10,000 mmY- Axis Travel – 2,600 mmZ- Axis Travel – 1,300 mmSpindle Taper – ISO 50Automatic Universal Head X 2.5 degreeCNC Controller – Heidenhain TNC 530Floor Plate Area – 8000 mm X 2000 mm20T Capacity Rotary Table Area – 2000 mm X 2000 mm with W axis Travel of 1.5 metre
18 All Geared Lathe Machine with DRO Swing over Bed – 900 mm DiameterMaximum Job Length that can be admitted between centers – 5000 mm
19 Measuring Instruments FARO ARM 8’ PRIME 6 Axis Portable CMM with Repeatability of 27 microns in 2.4 metres.Mitutoyo Make Outside Micrometers covering range from mmMitutoyo Make Inside Micrometers covering range from mmGrade I Slip Gauge Blocks SetMitutoyo Make Bore Gauges covering range from 10 mm to 350 mmGranite Plate 2400 mm X 1100 mm X 300 mmPrecihite Make Electronic Height Measuring Machine 1000 mm .Surface Roughness Tester.
21 Accessory Equipment400 Amp MMAW Inverter Type Welding Machine – 2 nos.Panasonic Make 400 Amp MIG Welding Machine – 2 nos.RM 70 Radial Drilling Machine with 1200 mm Arm.Indotech Make 320 mm Capacity Double Column Band Saw MachineDia 25 mm Magnetic Drill with Stand – 1 no.Imported Pneumatic & Mechanical Assembly Tooling – 2 setsInduction Heater for Bearing Shrink Fitting of partsESAB Make Pug Gas cutting machine
22 Projects ExecutedBBM S.p.A.: Mechanical parts of Bogie Disassembly BenchSMS Meer India: 120m Roller Tables for BHELPradman/SMS Meer UK: Crop & Divide ShearSMS Meer Germany: Tube Washer, Flushing Device and Water Collecting HoodSMS Meer Germany: 16” Welded Pipe Line Forming Section, Welding Squeeze Stand, Sizing Section and all Roll-Chock-Bearing Change Units.TENOVA Metals: Pinch Roll with Shear, Mandrel & Outboard Bearing Support Assemblies for Sheet Processing LinesBBM S.p.A Railway Equipment:- 300 T Wheel Press Mechanical Assembly
23 Projects Executed SMS Meer India: 18MN Extrusion Press Esmech:- Stacker Assembly for SheetsSMS Tarcento :- Roll Changing ,Stand Tilting Device, Horizontal and Vertical Dummy Stands with rollers & Loopers with channels for Wire Rod MillSMS Meer India: Pitman for Forging PressPradman:-NTM Housing Compact Stands for Wire Rod MillGodrej:- Defense Sector Job Work, MachiningPrecihole:- SPM Base Frames and Columns Machining
24 BHEL Roller Table Assembly Customer: SMS Meer India Pvt. Ltd.Total Weight: 65 Tons
25 Crop & Divide Shear Customer: SMS Meer UK / Pradman Scope: Mechanical, Electrical, Motors, Automation, TestingTotal Weight: 7-10 tons
26 Tube Washing Assembly Customer: SMS Meer GmbH (Germany) Total Weight: 40 Tons
27 Tube Washing Assembly Customer: SMS Meer GmbH (Germany) Total Weight: 40 Tons
28 Shears and Mandrels for Strip Processing Lines Customer: Tenova Metals India P LtdTotal Weight: Hydraulic Shear 3 tons and Mandrel 7 tons
36 Capability of Manufacturing BBMHM can Manufacture, Assemble and TestCold Rolling Mill EquipmentRebar Mill EquipmentHot Rolling Mill EquipmentPickling Line EquipmentPipe Mill EquipmentEquipment such asMill Stands , Chocks, HousingsCoil Car, Coil Car RampMandrels, Recoiler, UncoilerRoll Changing Device, Loopers,Shears and Pinch RollsLadle Car
37 Capability of manufacturing Railway Industry ProductsRailway Wheel PressesBogie Assembly BenchesBogie Disassembly BenchesBogie Testing EquipmentUnderfloor Lifting Machines