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Energy, resource, emissions savings for Europeans industry I 1 Optimised exchanger operation and new maintenance equipment will lead to tremendous resource.

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Presentation on theme: "Energy, resource, emissions savings for Europeans industry I 1 Optimised exchanger operation and new maintenance equipment will lead to tremendous resource."— Presentation transcript:

1 Energy, resource, emissions savings for Europeans industry I 1 Optimised exchanger operation and new maintenance equipment will lead to tremendous resource savings AC Rädler Environment technique GmbH, www.ac-raedler.at lecture: Sigrun Rädlerwww.ac-raedler.at

2 2  Europeans maintenance market represents a value of 100 Mia. Euro  Of them for Germany 20 Mia. Euro  Heat exchangers are used in large numbers for multiple applications  Nearly no measuring instruments are used for exchanger operation  1 single Austrian service company maintained 500 heat exchanger within half a year 2011  Costs due to over-design, additional fuel consumption and maintenance, loss of production, etc. have been estimated as 0.25% of the GNP of industrialised countries. Some facts: AC Rädler Environment technique GmbH, www.ac-raedler.at lecture: Sigrun Rädlerwww.ac-raedler.at 1) 2) 3)

3 3 AC Rädler Environment technique GmbH, www.ac-raedler.at lecture: Sigrun Rädlerwww.ac-raedler.at One don’t need to take a sledgehammer to crack a nut … one don‘t need to use 1000, 3000 bar pressure water to clean heat exchanger – if cleaning operation can success- fully be performed at 12 bar by the RTC equipment. AC Rädler environment technique GmbH, Vienna developed the RTC equipment for most resource saving efficient tubular heat exchanger cleaning. Any kind of hard and even fully blocked tubes are regained by the RTC treatment. In some cases whole exchanger investment is regained. RTC cleaning is recommended for graphite exchangers.

4 Use of resources: RTC mechanically 12 bar/ 5 KW/h High pressure 1.000 bar/ 480KW/h High pressure 3000 bar/ 250 KW/h Energy specific consumption equivalent KW conversion: KW in l/fuel diesel 5 KW/h electricity 24 l/h fuel complies to 480 KW/h 5 l fuel x 480 KW /100 = 24 l 12,5 l/h fuel complies to 250 KW/h 5 l fuel x 250 KW /100 = 12,5 l Energy in 20 days 20 days á 8 h = 160 h 800 KW(~192 l) 5 KW x 160 h 3.840 l fuel 24 l x 160 h 2.000 l fuel 12,5 l x 160 h. specific costs of energy electricity 0,08 €/KW fuel 1,30 €/l Costs of energy in 20 days 64 € (~250 €) 4.992 €2.600 € 4AC Rädler Environment technique GmbH, www.ac-raedler.at lecture: Sigrun Rädlerwww.ac-raedler.at Heat exchanger can be maintained by either RTC or High pressure equipment The difference are savings on fuel or electricity Fuel consumption for instance during 20 days

5 CO2 EMISSIONS 800 KW (~192 l) 3.840 l fuel 2.000 l fuel specific emissions 20 days á 8 h = 160 h 0,32 kg/KW 0,325 kg x 5 KWx160 h 2,65 kg/l 2,65 kg x 24 l x 160 h 2,65 kg/l 2,65 kg x 12,5 l x 160 h CO2-EMISSIONS in 20 days 260 kg CO 2 10.176 kg CO 2 5.300 kg CO 2 Use of resources: RTC mechanically 12 bar/ 5 KW/h High pressure 1.000 bar/ 480KW/h High pressure 3000 bar/ 250 KW/h 5 Using RTC as maintenance equipment, leads to emissions reduction such as for 20 days. AC Rädler Environment technique GmbH, www.ac-raedler.at lecture: Sigrun Rädlerwww.ac-raedler.at

6 Use of resources: RTC mechanically 12 bar/ 5 KW/h High pressure 1.000 bar/ 480KW/h High pressure 3000 bar/ 250 KW/h WATER specific consumption 10 l/min 256 l/min 46 l/min Water consumption 20 days á 8 h = 160 h (1 m³ = 1000 l) 96 m³ 10 lx60 minx160 h/1000 2.842 m³ 256 lx60 minx160/1000 442 m³ 46 l x60 minx 160 h/1000 specific costs of water 5,- €/m³ Costs of water / 20 days 480,- € 14.210 €2.210 € 6AC Rädler Environment technique GmbH, www.ac-raedler.at lecture: Sigrun Rädlerwww.ac-raedler.at

7 Legend: 1)Press information dd. 27.06.2011 by Wirtschaftsverband für Industrieservice e.V. (WVIS), Germany 2)Press information specialist journal Ölwerk 2011, page 11 3)Homepage of the Heat Exchanger Fouling and Cleaning Conference Series: www.heatexchanger-fouling.com www.heatexchanger-fouling.com AC Rädler Environment technique Ltd. A-1220 Vienna, Leonard-Bernstein-Street 8/2/23.8  + 43(0) 676 374 65 09  + 43(0) 676 616 99 22  office@ac-raedler.at www.ac-raedler.at 7 AC Rädler Environment technique GmbH, www.ac-raedler.at lecture: Sigrun Rädlerwww.ac-raedler.at


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