Presentation on theme: "DIMETHYL CARBONATE (DMC) Why aren’t You using it? Kowa American Corp. www.chemical.kowa.com 212-303-7800 May 2012."— Presentation transcript:
DIMETHYL CARBONATE (DMC) Why aren’t You using it? Kowa American Corp May 2012
DMC Structure Dimethyl Carbonate CAS #
DMC Introduction DMC is an inexpensive oxygenated solvent with excellent solubility properties, that can solve almost all coating resins. DMC is now cheaper than MEK, Ethyl Acetate, MIBK, Butyl Acetate and most other Ketones and Glycol Ethers. DMC is price competitive with acetone, toluene, ethanol and mineral spirits
DMC Supply Drums and bulk isotanks readily available from multiple factories in China. DMC is used in very large volumes in China for coatings primarily because of its low cost. Totes can be filled from isotanks. Long term a bulk tank in USA is possible
DMC Expected Uses DMC has shown promise in Auto refinish and concrete coatings with its favorable solubility, odor, evaporation rate and economic profiles Industrial coatings for coating parts and architectural components at factories have shown similar appeal. Also used in traffic paints, steel drum linings, floor coatings and architectural coatings
MEK and TBAC replacement DMC is substantially cheaper than both these solvents, with very similar properties. Anyone using these two solvents should be immediately considering using DMC! Only users of TBAC for Canadian market cannot use DMC as VOC exempt there yet. PCBTF Replacement PCBTF has increased to almost $ 3.00/lb recently, PCBTF has an objectionable odor
Advantages for Regional Coatings Manufacturers Large National coatings manufacturers presently do not want to have multiple formulations in different states and Canada. Local and regional coatings companies have more flexibility to avoid the non-exempt California districts and Canada thereby having very cost competitive and superior products available for sale.
DMC General Properties DMC is a colorless, fast evaporating solvent Has substantial polar nature, and moderate h- bonding strength effective in replacing esters, glycol ethers and ketones in formulations Has low toxicity, an unobjectionable methanol type odor and low skin irritation Freezes at 2 – 4 ºC (36 –38 ºF) Flammable Liquid, Flash point 17 ºC (63 ºF)
DMC Evaporation Rate DMC’s moderate to fast evaporation rate (3.22) BuAC = 1.0, is similar to tBAC (2.8), isopropyl acetate (3.0) and the major gasoline components Heptane (3.18) and trimethyl pentane (3.63) Can be used to as slightly slower evaporating replacement for MEK (3.8), Ethyl Acetate (4.1) Or a faster evaporating replacement for Toluene (2.0), Isopropanol (1.7), MPK (2.3), Ethanol (1.8), Methanol (2.1) and MIBK (1.6)
DMC’s Odor Profile One of DMC’s most favorable properties is a mild and non-offensive odor. PCBTF and Tert-Butyl Acetate odors are much more pronounced and pungent Noxious solvent odors are perhaps the most important concern of neighbors to body shops, factories, print shops and other industrial settings Mild odor is well received by workers handling DMC or used in their work areas
DMC Solubility Properties Hildebrand solubility parameter 20.3 Mpa Hansen solubility parameters: Dispersion 15.5 polar 3.9 h-bond 9.7 molar vol Almost identical solubility parameters to some common glycol ethers: cellosolve acetate, ethylene glycol butyl ether acetate, propylene glycol monobutyl ether. Ethyl acetate, 2-ethylhexanol, methylene chloride and MIBK have similar solubility parameters
DMC Solubility Properties DMC has been described as useful in acrylics, urethanes, epoxies and alkyd systems. DMC is miscible with almost all organic solvents DMC would easily replace oxygenated solvents like esters, ketones & glycol ethers DMC can replace alcohols, aromatics and aliphatics with appropriate co-solvents and/or reformulation work
DMC - Flammability DMC has a flashpoint of 63ºF (17ºC) Flammability will limit use in consumer coatings, cleaning or indoor applications Flammability risk still much lower than acetone (-4º F), ethyl acetate (26ºF) or MEK (26ºF), which DMC can readily replace Partially water soluble (up to 13 % in water), which allows water to be more effective in fighting DMC based fires.
DMC in Waterborne Systems DMC being an ester, can hydrolyze in acidic and basic aqueous conditions to methanol and carbon dioxide. DMC may be stable in neutral conditions with suitable buffers. DMC’s primary usage area should be in solvent borne systems, where residual water does not normally cause hydrolysis issues
DMC is VOC Exempt Dimethyl Carbonate (DMC) & Propylene Carbonate were exempted as VOC’s by EPA on Jan 13, 2009 based on Kowa’s petition to EPA in July Each state must also exempt DMC for stationary source VOC rules. All states beside California should have exempted DMC by mid 2012 with 46 states now exempting DMC as a VOC (May 2012)
DMC for Architectural & Automotive Refinish Coatings, DMC is VOC exempt in all states today except for Massachusetts and parts of California for: Architectural Coatings (subpart D), Automotive Refinish Coatings (Subpart B) Consumer Items (subpart C) Based on Federal VOC rules (40 CFR part 59) Massachusetts to be exempt any day now
Paint Thinner in OTC States DMC being exempt soon in all of the OTC states will be a perfect solvent for use in 2014 when the OTC paint thinner and multi- purpose solvent rules come into effect. These strict limits patterned after California’s CARB solvent rules are very burdensome for California businesses and residents, DMC will allow considerable leeway in meeting these VOC limits in the OTC states.
DMC in Aerosol Coatings DMC is allowed for use in aerosol coating in all of California using its MIR of.06 for the weighted reactivity calculations. Effective June 7 th, 2012 DMC will be allowed in Aerosol Coatings for the rest of the USA again using its reactivity factor of.06. This ultra low reactivity factor means almost zero contribution to the final weighted average by using DMC in an aerosol coating.
DMC Exemption Status in Calif. San Diego, Sacramento, Monterey Bay, Mohave, Butte,Ventura, Colusa, Antelope Valley & Feather River AMD’s have exempted DMC as a VOC with no restrictions on use. There are no VOC rules in most northern and mountain AMD’s (DMC functionally exempt) Shasta, Glenn, El Dorado, Tehema & San Luis Obispo AMD’s may require a variance for some stationary sources, most architectural uses do not have VOC rules. Santa Barbara users must file for a permit
DMC California South Coast AQMD (Los Angeles area), San Joaquin Valley AQMD, and Bay Area AQMD (San Fran. area) have repeatedly delayed exempting DMC as VOC exempt. Only way to move forward in these areas is to generate grass roots support by making DMC based coatings so common outside these areas, that local businesses will actively campaign for its adoption.
California CARB Consumer items CARB regulates “consumer product” applications (coatings are covered by each AQMD separately) Paint thinners is in their “multi-purpose solvent” classification (some local Calif. AMD’s debate that CARB can regulate paint thinners over them) CARB presently has no plans to exempt DMC as a VOC in consumer products, since CARB is using very low SEL or Safe Exposure Limits along with very worst case exposure analysis (ie small indoor rooms with no ventilation).
DMC – Toxicity DMC (like all methyl esters) rapidly de- esterifies in the body to methanol & CO2 DMC has low acute oral toxicity (LD50 rat 12,900 mg/Kg, LD50 mouse 6,000 mg/Kg) DMC was found to be negative in mutagenic tests (in vitro Ames & comet assay) Readily biodegradable and has low potential to bio-accumulate or be persistent in environment Not expected to be toxic to fish or bacteria (possibly toxic to algae)
DMC & Methanol toxicities Kowa recommends an 8 hour industrial PEL of 100 ppm based on DMC’s toxicity profile and that of its metabolite Methanol. This is similar to the TLV exposure restrictions of Toluene. DMC has small amounts of methanol impurities (normally under 100 ppm), which has recently been declared a Proposition 65 chemical Well run study by Exxon/Mobil on DMC’s teratogenic potential confirms it is virtually identical to Methanol’s (NOEL 1,000 ppm)
Calif. OEHHA Conclusion OEHHA report concluded that doses levels of DMC likely to be achieved by environmental exposures to the public by inhalation appears to have “relatively minor” environmental health concerns including no evidence of carcinogenicity Established interim acute and chronic REL, where the acute REL is identical to MEK’s and the chronic REL similar to Isopropanol’s
DMC Responsible Care Kowa American is committed to Responsible Care® guidelines, we are extremely upset with competitor’s and enduser’s MSDS not referencing DMC’s potential health hazards! We are urging all suppliers and users of DMC to: Reference an industrial workplace REL of 100 ppm air over an 8 hour day Reference Methanol as DMC’s metabolite Treat poisoning the same as methanol poisoning
BENZOTRIFLUORIDE - BTF Proposed VOC exempt solvent, EPA tabled petition due to BTF’s revised MIR values (2.8) in 2009 being higher than ethane (2.7). BTF will be allowed for aerosol coatings on federal level in June 2012, now allowed in Aerosol coatings in Calif. with a MIR value or reactivity factor of.26 (2004 table). BTF’s similar solvency and evaporation rate (BTF = 2.8 vs toluene = 2.0) to toluene makes BTF a great replacement for toluene.
Flashpoint, E. rate, Boiling point Evaporation Rate BuAc =1.0 Flashpoint ºF Boiling point ºC DMC PCBTF.9 109* 139 Acetone Prop Carb < tBAc BTF
MIR Reactivity Values (2009) MIR gram basisMIR mole basis DMC Ethane Acetone Methyl Acetate Prop Carbonate Benzotrifluoride