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Ensuring That Lessons Learned Are Not Forgotten Leveraging ELN to Transform the Safety Paradigm William Bullock, PhD Research Business Operations Ramesh Durvasula, PhD Research Informatics & Automation
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http://cen.acs.org/content/dam/cen/static/pdfs/ACSHazardAnalysis20130904.pdf
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Case Study People or Process ? IT Requirements New Directions Agenda
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United States Patent 4,835,278 Sodium Trifluoroacetoxyborohydride
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Sodium borohydride Sodium Trifluoroacetoxyborohydride
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NaBH(F 3 CCO 2 ) 3 Trifluoro Acetic Acid NaBH 4 Moderate Reducing Agent Very Mild Reducing Agent THF United States Patent 4,835,278 Sodium Trifluoroacetoxyborohydride
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Trifluoro Acetic Acid NaBH4 THF United States Patent 4,835,278 Sodium Trifluoroacetoxyborohydride
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Trifluoro Acetic Acid NaBH4 THF Sodium Trifluoroacetoxyborohydride
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Trifluoro Acetic Acid NaBH 4 THF Sodium Trifluoroacetoxyborohydride Exothermic Reaction Byproduct: hydrogen gas Powder dissolves rapidly, reaction not controlled, will consistently catch fire Lesson: Must use pelletized NaBH 4, dissolution controls reaction rate
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Sodium Trifluoroacetoxyborohydride Reaction Issue First Identified Communicated at Department Safety Briefing 20052005200620062007200720082008 Same Incident Occurred20042004
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DMF NaH Above ambient temperature can decompose violently TFA Exceptionally cell penetrable Causes acid burns well in excess of acid strength POCl 3 Quench requires vigorous stirring for > 15 min with ice, violent exotherm likely Other Lessons Requiring Re-Learning
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Is the Problem the Chemist or the Process? Challenge – How to Ensure Lessons are Learned by Everyone? Dilbert, 3/26/2006
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The Three Factors: INFO, Time, Vehicle Material Safety Data Sheet vs. Actionable Information
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The Three Factors: Info, TIME, Vehicle DesignTheReactionDesignTheReactionProcureTheMaterialsProcureTheMaterialsSynthesizeTheproductSynthesizeTheproduct When does chemist FETCH safety info? When does chemist NEED safety info?
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The Three Factors: Info, Time, VEHICLE Retrieve Chemist MSDS System Bretherick’s SOPs Divisional Best Prac Memory Hardcopy SharePoint Login
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The Three Factors: Info, Time, VEHICLE Chemist MSDS System Bretherick’sSOPs Divisional Best Prac Memory From a FRAGMENTED PULL to a UNIFIED PUSH
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Business Requirements INFO, TIME, VEHICLE Centralizing the lessons (i.e., business rules)Centralizing the lessons (i.e., business rules) Turning “offline pull” into “timely PUSH”Turning “offline pull” into “timely PUSH” High Specificity, Low False WarningsHigh Specificity, Low False Warnings Simplify the process for CURATING the RulesSimplify the process for CURATING the Rules Monitoring & alert mechanism for Safety CommitteeMonitoring & alert mechanism for Safety Committee
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Electronic Lab Notebooks 1.Reagent calculator function drives consistent use for all reactions 2.The last IT interaction before chemist runs the experiment in the lab 3.ELN can be customized to deliver event- driven or data-driven triggers/messages
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Curating the Rules – SharePoint Editable by Safety Committee Tool for importing rules into ELN database
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Multiple Trigger Mechanisms 1.Single Hazardous Chemical 2.Hazardous Combinations of Chemicals 3.Large Scale of Reaction
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Excel SharePoint ELN
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Monitoring & Alerting for EHS/Safety Group
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Technical Implementation Chemistry Safety section Safety log table: stores the chemistry safety warning logs, and a section listener that prevents users from deleting/renaming the section.Safety log table: stores the chemistry safety warning logs, and a section listener that prevents users from deleting/renaming the section. User collection listeners Has been added to enable adding the Chemistry Safety section to it at run time.Has been added to enable adding the Chemistry Safety section to it at run time. Chemistry Experiment collection listener Captures the Collection Saving event, and performs chemistry safety check if necessary.Captures the Collection Saving event, and performs chemistry safety check if necessary. Reaction section listener One section listener has been created on the Reaction section to accomplish two things. First, to capture the Show event of the reactant table to get the original list of reactants, and second, to capture the SectionAdding event to display the general chemistry safety warning before the reaction section being added.One section listener has been created on the Reaction section to accomplish two things. First, to capture the Show event of the reactant table to get the original list of reactants, and second, to capture the SectionAdding event to display the general chemistry safety warning before the reaction section being added.
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Chemical & Engineering News MSDS U.S. Chemical Safety Board EHS New Data Flow
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The Impact Large Scale Reaction Notifications Up 300% Large Scale Reaction Notifications Up 300% No incidents or near misses for the documented rules No incidents or near misses for the documented rules Large Scale Reaction Notifications Up 300% Large Scale Reaction Notifications Up 300% No incidents or near misses for the documented rules No incidents or near misses for the documented rules
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BioITWorld Best Practices 2012 http://www.bio-itworld.com/2012/04/25/bio-it-world-announces-winners-2012-best-practices-awards.html
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Roadmap: BMS Safety Data Flow Multiple Sources for Collecting Rules Multiple Destinations for Rules Enforcement Chemistry Rules Repository LIMS Safety Committees Pharm Dev ELN Biology Reporting & Analytics Reagent Inventory
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Industry-wide Collaboration? Pre-competitive Collaboration for the benefit of the community
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THANK YOU william.bullock@bms.com andrew.nation@bms.com
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