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CAR LIFE PARTNER DONGBO CAR LIFE PARTNER DONGBO DONGBO INDUSTRIAL CO.,LTD.

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Presentation on theme: "CAR LIFE PARTNER DONGBO CAR LIFE PARTNER DONGBO DONGBO INDUSTRIAL CO.,LTD."— Presentation transcript:

1 CAR LIFE PARTNER DONGBO CAR LIFE PARTNER DONGBO DONGBO INDUSTRIAL CO.,LTD

2 COMPANY OVERVIEW HISTORY ORGANIZATION PRODUCT CUSTOMER GLOBAL DONGBO TURN OVER SUNVISOR QUALITY DEVELOPMENT & DESIGN CONTENT STRATEGY

3 The Facts COMPANY OVERVIEW SINCE the establishment in 1969, DONGBO has engaged in manufacturing and marketing various high quality automotive parts with securing its position as a world’s leading supplier of SUNVISOR, NVH system and Interior parts. Meeting 21st century as our turning point, DONGBO has restructured the business policy and philosophy through our continuous efforts for development of technology and products with high quality and function. DONGBO INDUSTRIAL CO.LTD Automotive parts USD 11 million (2005) USD 14.5 million (2005) 72 ( May 2006 ) Total assets Employment Established Annual sales Company name Main business Namchon-Dong, Namdong-Gu, INCHON,KOREA (5,307 ㎡ ) Head office & main plant Daehan Solution Co.Ltd. Parent company China Qingdao U.S.A. Alabama Overseas Plant

4 HISTORY Company established Participated in DAEWOO Motor project Participated in SSANGYONG Motor project Taken over by DAEHAN SOLUTION Acquired D-100PQ from DAEWOO MOTOR Acquired QS9000 from KMAQA Participated in Detroit Motor Show Participated in HYUNDAI Motor project Acquired ISO14001 certified from KMAQA Acquired TS16949 from OQS Certification and Evaluation Ltd Participated in ‘Korea-GM Autoparts Plaza’ held in Detroit

5 ORGANIZATION DIRECTOR PURCHASING GENERAL AFFAIR & FINANCE GENERAL AFFAIR & FINANCE PRODUCTION QUALITY SALES & MARKETING SALES & MARKETING ENGINEERING & DESIGN ENGINEERING & DESIGN MaleFemaleAdministratorOperator ( May 2006 ) 2 50 PRESIDENT

6 PRODUCT Insu. Hood Insu. Engine Room Sunvisor Floor Carpet Floor Mat Seal Trim Boot Ass’y Luggage PU Pad Insu. Fender Seal

7 CUSTOMER Insu. Hood Insu. Engine Room Sunvisor Floor Carpet Floor Mat Seal Trim Boot Ass’y Luggage PU Pad Insu. Fender Seal

8 GLOBAL DONGBO KOREA DONGBO INDUSTRIAL CO.,LTD DAEHAN SOLUTION GROUP U.S.A. PLANT ALABAMA, U.S.A. 30,600 ㎡ CHINA PLANT QINGDAO, CHINA 13,248 ㎡ We are close to customers around the world.

9 TURN OVER BY CUSTOMER BY PRODUCT

10 SUNVISOR Text MACHINES & FACILITIES TYPE MATERIAL PARTSMATERIAL SUNVISOR BODYPU PADEPP PADBLOWINJECTION SKINCLOTHKNITPVCNON-WOVEN FABRIC MIRRORGLASSACRYLALUMINUM MIRROR COVERABSPCABSPP+T20% PIVOT ASSYNYLON LABELPVCURETHANESTICKERSCREEN PRINT SUNVISOR BODY: PU PAD, EPP PAD, BLOW, INJECTION SKIN: CLOTH, KNIT (PU LAMINATION), PVC ILLUMINATION MIRROR COVER FLAP SUNVISOR SUB SUNVISOR TICKET HOLDER HIGH FREQUENCY ADHESIVE MACHINE 7 3~10KW ULTRASONIC WELDING MACHINE 4 2KW PRESS CUTTING MACHINE 3 80KW SEWING MACHINE 4 2KW LABEL ADHESIVE MACHINE 2 3KW ASSEMBLY MACHINE 2 2KW

11 EXTERNAL QUALITY (SUPPLIERS’) INTERNAL QUALITY QUALITY Target PPM 1. 중점 외주업체 선정 육성 2. 외주품 PPAP 강화 3. 품질지수 실적 통보 4. 품질 문제점 등록 관리 5. 협력업체 LEVEL UP 6. 수입검사 체계 개선 1. 외주업체 품질 SYSTEM 교육 및 평가 2. 외주업체 품질 SYSTEM 인증유도 3. PPAP 절차강화 ( 외주업체 PPAP 설명회 개최 ) 4. WORST 업체 품질회의 개최 ( 문제점 등록관리 ) 5. 중점관리 업체선정 ( 문제점 개선활동 추진 ) 6. 초기 외주품 중점관리 ( 초기품질확보, 신뢰성시험 강화 ) 7. 외주업체 시험능력 확인 및 평가 8. 수입검사 기준서 현실화 ( 샘플링방법, 검사주기 등 ) 9. 품질문제 발생시 검사실적 및 개선확인 ( 필요시 외주업체 현장확인 ) Regular meeting as a schedule of APQP (Advanced Product Quality Planning) every week. Regular quality training for operators. The real-name quality system. Focusing on priority quality problem. Registration on data base for quality problem. (Quality Bank) Training and evaluation for supplier’s quality system. Encourage suppliers to acquire supplier’s quality certificate. (ISO, TS16949) Improvement focused on worst supplier. Intensify PPAP process. Manage the index number of quality.

12 TEST FACILITIES QUALITY DIMENSIONAL TEST DURABILITY TEST STRENGTH TEST ENVIRONMENTAL TEST ·MICRO METER ·THICKNESS GAGE ·DIGITAL V/CAL ·FIRE RESISTANCE ·TEMP.&HUMI CHAMBER ·MULTILIGHT ·BULB TESTER ·DURABILITY TESTER ·DIAL T/WRENCH ·HARDNESS TESTER ·IMPACT TESTER ·U.T.M ·P/P GAGE

13 QUALITY – TESTING FACILITIES DESIGN TOOLS & WORKFORCE DESIGN TOOL HARDWARE SOFTWARESOFTWARE VERSIONQUANTITY RS 6000 CATIA V DELL PRECISION 470DT CATIA V5R15 SP51 DELL PRECISION 470DT UNI GRAPHICS NX HP DESIGN JET 600(PLOTTER) 1 WORKFORCE NAME AGECARRIER (YEARS)SPECIALITY Y. C. SONG 4615ACOUSTIC PARTS ALL K. M. SON 328SUNVISOR & ETC M. S. KYUNG 263SUNVISOR & ETC H. S. YANG 262SUNVISOR & ETC DEVELOPMENT & DESIGN

14 DEVELOPMENT PRINCE ESPERO CIELO ARCADIA LANOS NUBIRA LEGANZA MAGNUS TOSCA MUSSO KORANDO ISTANA CHAIRMAN REXTON RODIUS KYRON ACTYON W-200 DAIHATSU ES350 LS460

15 STRATEGY DONGBO promise to do the best to meet out customers’ requirements and expectations, and serve them with the best quality product. DONGBO keeps trying to strength the followings. Fast innovation performance in both quality and price. International experience, presence and mobility. Optimized communication and intergradations capability with regard to customers’.


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