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Cat ® Transmissions Rodney Harms. Agenda  Petroleum Product Offering  Well Servicing Application –Product offerings –Features –Integrated drop box –Life/Caterpillar.

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Presentation on theme: "Cat ® Transmissions Rodney Harms. Agenda  Petroleum Product Offering  Well Servicing Application –Product offerings –Features –Integrated drop box –Life/Caterpillar."— Presentation transcript:

1 Cat ® Transmissions Rodney Harms

2 Agenda  Petroleum Product Offering  Well Servicing Application –Product offerings –Features –Integrated drop box –Life/Caterpillar value  Fracturing Application –Product offerings –Features –Life/Caterpillar value

3 Reversing Family Hauling Family Drawbar Family TC 33 TC 46 TC 35 TC 56 TC 36 TC 58 TC 38 TC 64 TC 40 TC 76 TC 45 Platform TR 13 TR 16 TR 28 TR 35 TR 43 TR 55 Platform TH 28 TH 31 TH 35 TH 38 TH 43 TH 48 TH 53/55 TH 70 Platform TA 19 TA 22 TA 31 Platform TR 13 Platform Reversing Shuttle Family Torque Converter Family Mechanical Transmission & T/C Product Line Petroleum Products based directly on successful truck transmissions

4 Model: TH48-E70 Compatible Engine Models: C27 ACERT & C32 ACERT Horsepower: 950 - 1500 bhp Model: TH48-E80 Compatible Engine Model: 3512 (B,C) Horsepower: 2250 bhp Model: TH55-E70 Compatible Engine Model: 3512C Horsepower: 2500 bhp Petroleum Transmissions Product Line Well Service FRAC Model: TH31-E61 Compatible Engine Model: C9 ACERT ® Horsepower: 275 – 350 bhp Available with Integral Drop Box Model: TH35-E81 Compatible Engine Models: C11 ACERT, C13 ACERT, C15 ACERT Horsepower: 325 – 550 bhp Available with Integral Drop Box Model: CX35-P800 Compatible Engine Models: C15 ACERT, C18 ACERT, C27 ACERT Horsepower: 440-800 bhp Model: CX31-P600 Compatible Engine Model: C9 ACERT, C11 ACERT, C13 ACERT, C15 ACERT, C18 ACERT Horsepower: 275 – 600 bhp Available with Integral Drop Box

5 Cat ® Transmission Sales Model Naming  TH48-E80 –T = TBU Transmission –H = Hauling Transmission (load carried a “long” distance; e.g. OHT) A = Ag transmission (agricultural, direct drive) R = Reversing transmission (forward/reverse cycle; WL or TTT) –48 = Major Clutch Diameter, in Centimeters –E = Engine Mounted M = mid-mounted (engine connected via shaft) X = axle mounted –8 = # of Forward Gears –0 = # of Reverse Gears

6 Cat Sales Model Nomenclature CX35-P800 CX = Cat ® Transmission 35 = Major Clutch Diameter, in Centimeters P = Petroleum 800 = 800 hp Rating

7 Agenda  Petroleum Product Offering  Well Servicing Application –Product offerings –Features –Integrated drop box –Life/Caterpillar value  Fracturing Application –Product offerings –Features –Life/Caterpillar value

8 Well Servicing Transmissions ModelApplicationsEngine Pumping Workover C9 ACERT ® (275-375 hp ratings) Pumping Workover Drilling C11 ACERT (325-450 hp ratings) C13 ACERT (385-520 hp ratings) C15 ACERT (440-540 hp ratings) Pumping Workover Drilling C9 ACERT (275-375 hp ratings) C11 ACERT (325-450 hp ratings) C13 ACERT (385-520 hp ratings) C15 ACERT (440-595 hp ratings) C18 ACERT (575-600 hp ratings) Pumping Drawworks Drilling C15 ACERT (440-595 hp ratings) C18 ACERT (575-800 hp ratings) C27 ACERT (800 hp rating) TH35-E81 TH31-E61 CX31- P600 CX35- P800

9 Mobile Workover Rig Mud Pump

10 CX35-P800 Features and Benefits  Lightweight Design (1,390 lbs) –Lightest 800 hp well service transmission on the market –800 lbs and 38% lighter than Allison 6610  State-of-the-Art Controls –>30 additional tailored well service features  Cat Integrated Power Train –Custom solutions offers engine, transmission, and radiator packaging –Compatible with Cat engine-mounted oil coolers –One stop for parts and service  Integral Options Offer Unsurpassed Application Flexibility –Integral pump drive option –Rear PTO option –Cradle mounts not required on basic configuration  5.73 First Gear Ratio

11 CX31-P600 Features and Benefits  Lightweight Design (1,026 lbs) –10% lighter than Allison 4700 –Highest power-to-weight ratio in the market  State-of-the-Art Controls –>30 additional tailored well service features  Cat Integrated Power Train –Custom solutions offers engine, transmission, and radiator packaging –Compatible with Cat engine-mounted oil coolers –One stop for parts and service  Integral Options Offer Unsurpassed Application Flexibility –Drop box (2WD or 4WD) option –Integral pump drive option –Retarder option –Rear PTO option –Cradle mounts not required on basic configuration

12 CX31-P600 and CX35-P800 Integral Option Configurations CX35 with Integral Pump Drives CX31 with Integral Pump Drives CX31 with Integral Drop Box and Pump Drives Integral pump drives not available with basic pump drives. Integral Drop Box Integral Pump Drive Rear PTORetarder CX31-P600ooo CX31 Drop Boxxxo CX35-P800oo o = optional x = standard

13 CX35-P800 Standard Configuration CX35-P800 with Integral Pump Drives CX31-P600 Standard Configuration CX31-P600 with Integral Pump Drives CX31-P600 with Integral Drop Box CX31 and CX35 Integral Option Configurations Flexibility for Your Application

14 CX31-P600 and CX35-P800 PTO Ratings Rear PTO ¹ Each PTO shall not exceed the single PTO maximum torque. ² Multiple PTOs include two side PTOs with or without the rear PTO, or combined integral drive PTOs with rear PTO. Rear: 2 SAE C Pads Front: 2 SAE B Pads CX35-P800 PTOs Maximum Rated Torque Rated Power at 2100 rpm Rear PTO1360 Nm (1000 lb-ft)298 kW (400 hp) Single Side PTO950 Nm (700 lb-ft)209 kW (280 hp) Single Integral Drive PTO 678 Nm (500 lb-ft)149 kW (200 hp) Combined Integral Drive PTOs¹ 933 Nm (688 lb-ft)205 kW (275 hp) Multiple PTOs¹ ²1630 Nm (1200 lb-ft)358 kW (480 hp)

15 Integrated Drop Box Transmission  Optimized 24" center to center allows a better driveshaft angle vs. Cotta 20" resulting in extended life of the driveshaft 43 in 1092 mm 24 in 611 mm All-wheel-drive option shown

16 Cat Drop Box Advantages vs. Cotta  Durability –Pressure lubed drop box for extended life vs. Cotta drop box  Integrated Package –Filters and SAE 30 wt. oil that meets Cat TO-4 specs  Control System –In-cab controls improve safety and convenience as well as prevent incomplete shifts  One Dealer Technician can Service the Whole Power System –Engine/transmission/drop box  Length (~20" Shorter) –Weight reduction –Cost reduction/less steel

17 Cat Drop BoxCotta Drop Box 4x4 and 2x4 Available

18 Well Service Controls  CX transmissions feature cutting edge electronic controls that were tailored specifically for the well service market. Features include: –Multiple modes of operation –Vehicle speed limit –Output shaft speed and torque limit –Programmable min/max gear –Configurable mode per drop box output location –Configurable LUC engagement speed in pump/ workover mode –Configurable start gear –Lock to neutral –Starter interlock –Parking break neutralize –Engine/service brake control integration –J1939 and PWM shifter support –Diagnostic features –Indicator lights –Backup alarm relay –Output lock (brake) –Cold mode protection –Warm-up mode –LUC disable –PTO output controller –Quick to gear select –Hold current gear –Variable hydraulic retarder control –Dual shifter input –Upshift protection –Reverse enable in workover mode –Drop box controls –Abusive/directional shift protection –Electrical default operation –Anti-lock brake capability and integration New feature for CX product offering

19 Cat Petroleum Transmissions: Long Life – Better Value  500-Hour Oil and Filter Service Life  Allison recommends replacing gears and bearings in the 6610 starting at 5,000 hours of use, while the CX35-P800 is designed for 10,000 hours of use. *The life estimates given are typical. Actual life will vary depending on the application. Operation at lower than ratings indicated will result in greater expected life. Sales ModelPower Rating Weight lbs (kg) Average Hours to Overhaul CX31-P600600 hp1026 (465)7,500-12,000 CX35-P800 800 hp1390 (630)7,500-12,000 TH31-E61350 hp1855 (841)7,500-12,000 TH31-E61 with Integral Drop Box 350 hp2755 (1250)7,500-12,000 TH35-E81550 hp2145 (973)7,500-12,000 TH35-E81 with Integral Drop Box 550 hp2975 (1350)7,500-12,000

20 Agenda  Petroleum Product Offering  Well Servicing Application –Product offerings –Features –Integrated drop box –Life/Caterpillar value  Fracturing Application –Product offerings –Features –Life/Caterpillar value

21 Model: TH48-E70 Compatible Engine Model: C32 ACERT Horsepower: 1200 – 1500 bhp Model: TH48-E80 Compatible Engine Model: 3512 (B,C) Horsepower: 2000 – 2250 bhp Model: TH55-E70 Compatible Engine Model: 3512C Horsepower: 2150 – 2500 bhp Cat Fracturing Transmissions

22 TH48-E70 Transmission Overview  Deep 1st Gear Ratio at 6.16:1 –Bring unit “online” against pressure  Even Gear Splits –Cover entire range of flow rate  Seven Useable Gears –No overdrive  Advanced Electro-hydraulic Clutch Pressure Controls (ECPC)  500-Hour Oil and Filter Service Life

23 TH48-E80 Transmission Overview  Eight Useable Gears –Superior match to pump providing more hydraulic power into the well  Superior Life with Lower Rebuild Cost –Reusable gears at rebuild  Can Utilize Seven Percent Torque Rise Engine to Deliver More Power to the Pump with Less Trailers  Robust Individually Actuated Hydraulic Clutch Controls (ICM)  500-Hour Oil and Filter Service Life

24 Fracturing Transmission Value Notes:  In FRAC application in Graham, TX the TH48-E80 lasted more than three times longer than the Allison 9800. (Caterpillar over 3000 hours)  The life estimates given are typical. Actual life will vary depending on the application.  All estimates assume the transmission is in an application associated with the hp rating indicated. Greater life is expected in applications where the transmission is used below the rated horsepower.

25 TH55-E70 Transmission Overview  Deep 1st gear ratio at 6.25:1 –Bring unit “online” against pressure  Even gear splits –Cover entire range of flow rate  Seven useable gears –No overdrive  Transmission-mounted filters for ease of incorporation into equipment  Outstanding performance that delivers more power to the well with less trailers  Advanced Electro-hydraulic Clutch Pressure Controls (ECPC)  500-hour oil and filter service life

26 Fracturing Transmission Value Notes:  The life estimates given are typical. Actual life will vary depending on the application.  All estimates assume the transmission is in an application associated with the hp rating indicated. Greater life is expected in applications where the transmission is used below the rated horsepower.

27 Torsional Coupler  Allison and Twin Disc both caution against driveline vibrations and recommend torsional vibration analysis be performed Cited from BULLETIN TA91-8501 Cited from OHAM9

28 Caterpillar Integral Torsional Coupler  No External Damper Required  Reduce Damaging Driveline Vibrations  No Limit on Operation Range Due to Vibration

29 FRAC Controls  FRAC transmissions feature cutting-edge electronic controls that were tailored specifically for the FRAC market. Features include: –J1939 and switch to ground shifter support –Programmable min/max gear –Starter interlock –Diagnostic features –Indicator lights –Output lock (brake) –Cold mode protection –Warm-up mode –LUC disable –Upshift protection –Abusive/directional shift protection

30

31 Information contained in this publication may be considered confidential. Discretion is recommended when distributing. Materials and specifications are subject to change without notice. CAT, CATERPILLAR, their respective logos, ACERT, “Caterpillar Yellow” and the “Power Edge” trade dress, as well as corporate and product identity used herein, are trademarks of Caterpillar and may not be used without permission. LESW0026-00 (11/09)  2009 Caterpillar All rights reserved.


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