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© 2011 Eaton Corporation. All rights reserved. Low voltage assemblies xEnergy Design-verified switchboard system for Infrastructure up to 5000A January,

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Presentation on theme: "© 2011 Eaton Corporation. All rights reserved. Low voltage assemblies xEnergy Design-verified switchboard system for Infrastructure up to 5000A January,"— Presentation transcript:

1 © 2011 Eaton Corporation. All rights reserved. Low voltage assemblies xEnergy Design-verified switchboard system for Infrastructure up to 5000A January, 2012

2 2 Positioning Medium voltage Low-voltage switchboard system 10,000 V 400 – 690 V Low voltage Power plant High voltage Commercial / Residential Industry 380,000 V

3 3 Specification Level Midrange Positioning Petrochem Pharmaceutical Process industry Wastewater treatment Commercial construction Shopping mall Water treatment Food and Beverage Hotels Hospitals Data centers Logistics Residential

4 4 System Features Standards IEC/EN 61439-1/-2 Design-verified Internal partitionForm 1 to Form 4 Rated operational voltage U e 690V / 50 - 60Hz Rated current I e up to 5000 A Rated short-time withstand current I cw up to 100 kA eff Ambient air temperature35 °C (24-h average value) Degree of protectionIP 31 / IP 55 Net configurationTN-C / TN-C-S / TN-S / IT ColourRAL 7035 (other colours on request) DimensionsH2000 mm basic height, without plinth W 425 / 600 / 800 / 850 / 1000 / 1100 / 1200 / 1350 mm D 400 / 600 / 800 / 1000 mm (800+200)

5 5 An Intelligent System Platform XP Power sections XG section Fixed Withdrawable XF Outgoing sections 5 Basic Types XW Outgoing sections XR Outgoing sections Removable New

6 6 An Intelligent System Platform XP (Power) Section up to 5000 A Feeders / Outgoers / Couplings Air Circuit Breakers 3- or 4-pole Fixed Withdrawable IZMX16 630 – 1600A IZMX40 800 – 4000A Neu IZM63 4000 - 5000A

7 7 An Intelligent System Platform XP (Power) Section up to 5000 A Feeders / Outgoers / Couplings Air Circuit Breakers 3- or 4-pole Fixed Withdrawable IZM20 800 - 2000A IZM32 800 - 3200A IZM40 4000A IZM63 4000 - 5000A IZMX16 630 - 1600A

8 8 An Intelligent System Platform XP (Power) Section up to 1600A Feeders / Outgoers / Connections Compact Circuit Breaker 3 or 4-pole Fixed Withdrawable NZM3 125 - 630A NZM4 315 - 1600A

9 9 An Intelligent System Platform XF (Fixed) Outgoing Section Feeder outgoers up to 630A 3 and 4-pole Fixed Plug-in/withdrawable PKZNZMGSTA

10 10 Box-solution Feeder outgoers up to 630A 3 and 4-pole Fixed Plug-in/withdrawable Motor starter An Intelligent System Platform XF (Fixed) Outgoing Section PKZNZM GSTA

11 11 Power outgoers up to 630A NH vertical fuse disconnector 3-pole Dropper bus bar interconnect able An Intelligent System Platform XF (Fixed) Outgoing Section

12 12 An Intelligent System Platform XR (Removable) Outgoing Section Feeder outgoers Feeder units up to 630A Empty boxes with mounting rail 3 and 4-pole Flexible arrangement Simple maintenance Incoming plugged directly onto power distribution bus bars Reduced downtime Exchangeable under live conditions PKZNZM Empty

13 13 An Intelligent System Platform XR (Removable) Outgoing Section Feeder outgoers up to 630A PIFT switch disconnector fuse 3 and 4-pole horizontal and vertical Flexible arrangement Simple maintenance Line side plugged directly onto power distribution busbar Reduced downtime Exchangeable under live condition

14 14 Feeder outgoers Drawers up to 630 A 3 and 4-pole An Intelligent System Platform XW (Withdrawable) Outgoing Section Motor starter Drawers Direct-on-line 0.06 - 132 kW (250 KW) Drawers Forward Reverse 0.06 - 132 kW (250 kW) Drawers Star Delta 5.5 - 110 kW ( 250 kW) New

15 15 Motor Starter Units Eaton PKZ/ PKE Eaton DILM Eaton Pushbuttons/ Indication Lights Eaton Current Transformers Moulded Case Circuit Breakers Eaton NZM1-3 up to 630A Structure Dimensions Compartment: 600mm with choice between generous cable ways of 400mm or 600mm An Intelligent System Platform XW (Withdrawable) Outgoing Section New

16 16 An Intelligent System Platform XW (Withdrawable) Outgoing Section Top performance, innovative and future oriented Distribution bus bar up to 2000A and 80KA/1s Shutter system for even more safety and protection Din mounting rail Able to mount components outside the compartment Several DIN rails integrated in support rail Room for main and auxiliary wiring inside

17 17 An Intelligent System Platform XW (Withdrawable) Outgoing section Increased personal safety Ensure safe “test” and “withdrawn” position Status light in button when in “test” position Padlockable button to ensure safe operation Mechanical interlock between test button and rotary handle Shutter Solution for more safety und protection Short maintenance time Pluggable power and control supply Minimal downtime Exchangeable under live conditions New

18 18 Installation board up to 630A Profi plus installation system An Intelligent System Platform XG (General) System Section + + += enclosure mounting frame mounting insert devices

19 19 + + + + + + = An Intelligent System Platform XG (General) System Section Installation Board up to 1600A EP installation System installation unit devices enclosure left + right Vertikal mounting rail set of cover frames mounting rail - depht - vertical - horizontal depth fitting set

20 20 Control board Sasy 60i busbar system Connection technologySlide fuse equipment Adapter technology for NZM 1-3 Adapter technology for motor starters ContactorsSmart-Wire-Darvin Technology An Intelligent System Platform XG (General) System Section

21 21 An Intelligent System Platform XG (General) System Section Power factor correction Optimal usage of the electrical system Improved network quality Reduction of operating costs Design verification by testing with correction module from the companies Frako and KBR

22 22 630A up to 5000A depth: 600 mm up to 3200 A depth: 800 mm up to 4000 A N L3 L2 L1 PE L3 L2 L1 N Front viewSide view depth: 600 mm up to 1250 A depth: 800 + 200 mm up to 5000 A Main Busbar Position at the Back BBB

23 23 Main Busbar Position at the Back BBB Symmetrical Section Arrangement N L3 L2 L1 PE L3 L2 L1 N Front view Side view Reduces the number of types to be ordered Reduces the different types of copper connections Saves assembly time

24 24 Main Busbar Position at the Top BBT 800A Up to 3200A Side view L1-3, N PE(N) Front view Depth: 400 mm up to 1600 A Depth: 600 mm up to 3200 A

25 25 Connection Systems Up to 4000A Busbar system Up to 2000A Clear construction lay-out No drill holes for connecting Accessories Busbar system Up to 4000A

26 26 Mounting Instructions (BA) Front view Side view Feeding of IZM and NZM circuit breakers, connection systems included Main busbars and transport separations Distribution bars, connections to the main busbars included Wiring / connection of circuit breakers up to 630A to a distribution bar Material of CU bars EN13601-CU-ETP-R250-SH replaced DIN 40500 / 46433 E-CU57, F25

27 27 Assembly Instructions (AWA) Setup or assembly of section frameworks Assembly of section installation kits Mounting of covers such as doors, side panels etc. Installation of mounting panels, compartmentalisations etc. Mounting, fixing on the floor, mechanical connection of the sections Assembly instructions are provided for each order!

28 28 Assembly Instructions (AWA – 3D) 3D views for the visual display of how to assemble xEnergy sections

29 29 Assembly Instructions (AWA-Assembly) Guidance for how to assemble the sections -> Step by step

30 30 Customer-specific Solution Special Paints Customer-specific solutions Special dimensions Cut-outs Double-wing doors Enquiries to SonderblechEGSchrems@eaton.net Special paints RAL colours as customary in trade

31 31 Ordering Tool Catalogue for product range Allows quick and easy orders Complete range of xEnergy products User-friendly, solution-oriented presentation Quick-selection fields Application-oriented Individual parts Hints and tips for project design Technical data

32 32 Ordering Tool Configuration for xEnergy Makes offers and orders quick and easy to write, includes a front view and a parts list Complete xEnergy product range System selection based on technical features Generation of the front view Generation of the parts list for ordering Price calculation Project management Download: www.amperesoft.comwww.amperesoft.com www.xenergy-partner.com

33 33 Engineering Tool xSpider EngineeringTool Software for the semi-automatic dimensioning and calculation of low- voltage networks Voltage losses (DU) Load distribution (In ) – Load / Overload Short-circuit currents (Ik“, Ikm, ….) Checking of cables for their suitability Checking of protective devices for their suitability Impedance calculations (Zs,..) etc. Download: www.moeller.netwww.moeller.net Products & Solutions/Switchboard systems/ Moeller Engineering tools / xSpider

34 34 CurveSelect Engineering Tool Excel-based Software enables the represantation of tripping characteristics corresponding to the individual switch settings Miniature Circuit Breakers, MCBs Molded Case Circuit Breakers, MCCBs Air Circuit Breakers, ACBs Motor Protective Circuit Breakers, MPCBs Overload Relays gL, gG Fuses Motor Starting Curves Free Stile Curves simple creation of tripping curves Selectivity and overload assessment of two or more protective devices Selection and setting of Motor Protective CBs by a given motor starting curve Storage as Excel-File Print-out as Excel-Sheet or PDF free of charge Download : http://www.moeller.net/de/ products_solutions/power_distribution/ power_communication/ curve_program/index.jsp MCB Motor Starting Curve MPCB Distribution MCCB Feeder ACB time selective Fuse Engineering Tool

35 35 Logistics Distribution Centre BDC (Brno CZ) 15,000 m² of warehousing space 6,700 articles on stock 4,600 deliveries a day Production Punching Bending Welding Coating Packaging Ware- house BDC Individual parts Eaton Partners

36 36 Marketing Image Movie Endcostumer Flyer Panel builder Flyer Technical book Tender

37 37 Support and Service On-site service through staff of Eaton´s national sales subsidiaries Worldwide spare-parts supply thanks to a global distribution network Support team in Austria: SupportDistributionboardAustria@eaton.com Mr. Herbert Roessler +43 2853 702-1451 Mr. Martin Scherzer+43 2853 702-1274 Mr. Gerald Deutsch +43 2853 702-1336 Mr. Reinhard Zahrl +43 2853 702-1296 Marketing CarolineHala@eaton.com Ms. Caroline Hala+43 50868 3352 Product management JohannesThaller@eaton.com Mr. Johannes Thaller+43 676 89952426

38 38 Type Tests Type tests are intended to verify compliance with the requirements of IEC 60439-1 Type tests will be carried out on a sample of such an ASSEMBLY or on such parts of ASSEMBLIES manufactured to the same or a similar design. They shall be carried out on the initiative of the manufacturer. 1. Verification of the temperature-rise limits 2. Verification of dielectric properties 3. Verification of the short-circuit withstand strength 4. Verification of the effectiveness of the protective circuit 5. Verification of clearances and creepage distances 6. Verification of mechanical operation 7. Verification of degree of protection

39 39 Type Test – Data Sheet / Certificate

40 40 Routine Tests Routine tests are intended to detect faults in materials and workmanship. They are carried out on every new ASSEMBLY after it has been assembled or on each transport unit. Another routine test at the place of installation is not required. Routine tests include: 1. Inspection of the ASSEMBLY including inspection of wiring and, if necessary, electrical operation test. 2. Dielectric test 3. Checking of protective measures and of the electrical continuity of the protective circuit

41 41 What does Eaton do to allow Panelbuilders to build TTAs? Eaton Mounting InstructionsSetup + Item Test PanelbuildersCustomer - Enclosures - Components www.xenergy-partner.com TTA + + Products + Type test

42 42 Who takes what responsibilities in this type of co-operation? System name: Manufacturer: Eaton-Moeller xEnergy Eaton-Moeller / Panelbuilder Components delivered Mounting instructions Type tests + Certificates Eaton´s responsibility Panelbuilder‘s responsibility Execution according to mounting instructions Item test Project design

43 43 How do I get Access to the Mounting Instructions and Certificates? All mounting instructions and certificates are available for xEnergy partners on Eaton‘s web site. Every partner will receive an access code giving him access to the data bases. For more information visit us at: www.xEnergy-partner.com

44 44 Benefits for Eaton‘s Partners Eaton‘s technology has been tried and tested for more than 100 years Optimal added value for the panel builder Design verification by testing and prepared for the requirements of the future Optimized system platform up to 5000A Reduced number of individual parts and modules Suitable for universal use (DIN VDE, CEI, UNE, NF) Flexible when it comes to combining Worldwide service and support Everything from a single source

45 45 XW XR XF Benefits for Eaton‘s Partners Personal qualification Downtime hours minutes seconds Needed Tools for Exchange Personal security

46 46 Restructuring IEC 60439 GOAL Better handling in the daily application Suitability for daily use Regulation of open points from 60439 Implementation of all necessary tables TODAY Series 60439 FUTURE Series 61439

47 47 IEC EN 61439 For the new re-structured the following parts are envisaged: IEC 61439-1  General rules (before IEC 60439-1) IEC 61439-2  Power switchgear and control gear Assemblies (before IEC 60439-1) IEC 61439-3  Distribution boards (to supersede IEC 60439-3) IEC 61439-4  Assemblies for construction sites (to supersede IEC 60439-4) IEC 61439-5  Assemblies for power distribution on public places (to supersede IEC 60439-5) IEC 61439-6  Busbar trunking systems (to supersede IEC 60439-2) IEC/TR 61439-0  Requirements manual for low-voltage switchgear and control- gear Assemblies (new) Restructuring IEC 60439

48 48 Restructuring IEC 60439 Essential Differences No more split in TTA and PTTA switchgear-combination EN 61439-1 verification 10. Design Verification - Replaced Type Test (IEC 60439) - Original manufacturer responsibly  Construction 10.2 Strength of materials and parts; 10.3 Degree of protection of enclosures; 10.4 Clearances and creepage distances; 10.5 Protection against electric shock and integrity of protective circuits 10.6 Incorporation of switching devices and components; 10.7 Internal electrical circuits and connections; 10.8 Terminals for external conductors.  Performance 10.9 Dielectric properties; 10.10 Temperature rise; 10.11 Short-circuit withstand strength; 10.12 Electromagnetic compatibility; 10.13 Mechanical operation.

49 49 Restructuring IEC 60439 Essential Differences 11. Verification of pieces - Replaced routine test (IEC 60439) - Assembly manufacturer responsibly  Constructiona) Degree of protection of enclosures; b) Clearances and creepage distances; c) Protection against electric shock and integrity of protective circuits; d) Incorporation of built-in components; e) Internal electrical circuits and connections; f) Terminals for external conductors; g) Mechanical operation.  Performancea) Dielectric properties; b) Wiring, operational performance and function.

50 50 Restructuring IEC 60439 Verification according IEC 61439 a) Verification by testing b) Verification by calculation c) Verification by design rules

51 51 Restructuring IEC 60439 Status / Perspective Where tests on the assembley have been contuced in accordance with the IEC 60439 series and the test results fulfill the requirements of the relevant part of IEC 61439, the verification of these reqirements need not repeated. The physics didn’t change, so all parameters which are coming out of type-tests are still valid. For companies which work today with TTA-Systems we don’t see fundamental changes. After a transitional period until 2015 approx. in the IEC 60439 cease to apply.

52 52 Reference Projects Hollandia Offset Heerhugowaard Netherlands Low-voltage main distribution 2 x 1000kVA Planned, designed and built by

53 53 Reference Projects Galeria Kazimierz – Shopping and entertainment center Cracow Poland Low-voltage main distribution – 62 sections - approx. 50m Planned, designed and built by Hulanicki Bednarek Sp. z o.o.

54 54


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