Welcome to Little Falls Act of Congress in 1905 Commissioned in 1912 Four units at 9MW each 600ft Spillway
Why Little Falls? January 2010 Damaged breaker and commutator July 2006 Damaged breaker and commutator September 2010 Damaged breaker, commutator and generator winding
Little Falls Scoping Vertical vs Horizontal Payback Logistics Foundation Unknowns
Engineering Troubles… Turnkey DesignIn House Design
Little Falls Schedule Exciter and Breaker UpgradeCompleted Crane UpgradeCompleted New WarehouseCompleted Station Service Infrastructure UpgradeIn Construction Unit 3 OutageJuly 2014 - Feb 2015 Station Service Auxiliary SystemsSpring 2015 Unit 1 OutageJuly 2015 - Feb 2016 Headgate UpgradeJuly 2015 - Oct 2015 Unit 4 OutageJuly 2016 - Feb 2017 Spillgate System Upgrade??? Unit 2 OutageJuly 2017 - Feb 2018
Medium Voltage Breakers 4kV Breaker Upgrade Uprated the generator breakers and buswork
Excitation System Exciter System Upgrade Amplidyne & Rotational Exciters replaced with Static Excitation System
Crane Upgrade Replaced motors for all four motions. New cab and radio controls.
Dealing with a small powerhouse Loading bay inside the plant is only 20ft wide, making logistics challenging
Long Lake Warehouse The Long Lake Warehouse was built 8 miles from Little Falls to be shared between the two plants
Station Service Upgrade New transformers, low voltage switchgear and motor control centers are being installed. Designed for future expansion.
How to Get Funding Original Little Falls generator half and turbine being delivered to site
Generator Replacement Generator frame design to ‘LOOK’ like the old frame as much as possible
Unit Upgrades: A Quick Look Replacing 9MVA generators with 12MVA generators Replacing turbines on units 1, 3 & 4. New PLC-based governor and HPU system on all four units Protection and Controls Upgrade New generator cables Rebabbit generator and turbine bearings Reinsulate field poles to class F Flow monitoring Aux System overhaul: Bearing Oil system, Brakes, Vacuum BKR, Wicket gate resleeving and painting