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Optimized WWW Plant Solutions Presented by Alan Hudson and Elliott Hernandez.

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Presentation on theme: "Optimized WWW Plant Solutions Presented by Alan Hudson and Elliott Hernandez."— Presentation transcript:

1 Optimized WWW Plant Solutions Presented by Alan Hudson and Elliott Hernandez

2 By end of this session, you will know… 1.How technology is driving progress 2.The areas that can be brought together into a collaborative system 3.The meaning of PlantStruxure PES – a Process Automation System 4.Other ideas for Optimization

3 3 Main energy consuming applications Wastewater lifting *Raw water intake ** Reverse osmosis desalination **Wastewater aeration *** Drinking water distribution *** Sludge Dewatering *

4 4 Other Areas of Focus

5 The Automation & Control System

6 Reduction in TIME Reduction in RISK Reduction in COST … we have designed GOAL: Minimize energy costs while achieving overall production objectives

7 7 The Process Automation market Energy Refinery Chemicals Oil & GasPulp & PaperMinerals / Metals / Mining Pharmaceuticals Food & BeverageAutomotive ElectronicsWater WasteWater ProcessDiscrete …… The traditional DCS world… 1975 Honeywell ABB Emerson Invensys Yokogawa Siemens The traditional PLC/SCADA world… 1968 Schneider Electric Siemens Rockwell Mitsubishi Omron

8 8 The Process Automation market Energy Refinery Chemicals Oil & GasPulp & PaperMinerals / Metals / Mining Pharmaceuticals Food & BeverageAutomotive ElectronicsWater WasteWater ProcessDiscrete …… Honeywell ABB Emerson Invensys Yokogawa Siemens Schneider Electric Siemens Rockwell Mitsubishi Omron …2 worlds that now compete Energy Refinery Chemicals Oil & GasPulp & PaperMinerals/ Metals / Mining Pharmaceuticals Food & BeverageAutomotive ElectronicsWater WasteWater ProcessDiscrete

9 9 …inspired by Intelligent Energy Management… Enterprise portal Supervision BUILDING WHITE SPACE POWER SECURITY Supervision Integration of data, power, security, cooling and automation in the digital world, for intelligent energy from plant to plug PROCESS

10 10 Transparency of Information Smart Devices High Availability Powerful Scalable Controller Platform Standard Fieldbuses Openness to the IT level …built on great products… Market leading Operations & Optimization Software Suite Building Energy Aware Architectures Native Integration of Power & Energy Devices

11 11 Key benefits in a nutshell Digitize your plant ! Bring productivity to a whole new level. Smart objects put all data at your engineer’s fingertips and maximize the life cycle of your plant Bring intelligence to your operations Use system wide cross-references to diagnose faster and make better decisions. Help leaner teams with process and automation knowledge Reduce your time to market! Leverage increased standardization and intensive reuse to reduce engineering by up to 25% Automate energy management in your process Provide new insights to plant management to eliminate energy waste at source of overconsumption with savings up to 30% Improve efficiency with embedded know-how Get ready to use process libraries. Extend, adapt at your convenience to meet your exact needs PlantStruxure PES™

12 12 Digitize your plant! All your data at your fingertips Motor Maintenance Manual Process functional description Flowmeter datasheet Motor starter configuration & diagnostics Flow meter configuration & diagnostics Operator Screen hundreds and hundreds of documents for your plant… Flow meter Pump Motor

13 13 Reduce your time to market A whole new level of standardization and reusability (S)(L) (XL) ValveValve ManifoldPasteurizer Reduce engineering by up to 25%

14 14 Bring intelligence to your operations Right information, right time, right person Why can’t I start my pump? Powerful navigation services…

15 15 Bring intelligence to your operations Built in relationships… Innovative concept of “online cross references” to bring true intelligence to your operations… Flow meter Pump Motor

16 16 Embedded Editors Global Environment Contextual Menus & Services System Explorer Bring intelligence to your operations Focus on the process Innovative User Experience

17 17 Automate Energy Management Make your energy productive Real time dashboard Optimization capabilities Load shedding

18 18 Standardize Engineering Operation Support Standardize Engineering Operation Support Create Value Process knowledge Advanced Control Create Value Process knowledge Advanced Control Globalize Reuse Deploy Globalize Reuse Deploy Improve efficiency with embedded know-how Ready to use libraries, open

19 19 Automate Energy Management Direct into your process Control Operations Field Process devices Energy devices Process control Process SCADA Energy SCADA Energy control Combine data from process & power

20 20 Smart objects …driven by innovation… Simple Distributed Intelligence Knowledge Management Energy Efficiency Advanced Control Auto-tuning functions Intuitive control Energy Dashboards Smart Grid Ready Remote monitoring Contextual info Energy modellingCloud resources IP infrastructure Virtualization Augmented reality Contextual info for maintenance Mobile phone Apps for setting easy and safe interactions Control Link Manual Trend Genie Faceplate Alarms Asset Mgmt

21 21 Success Stories - WWW

22 22 Capacity increase from 30 million liter/day to 85 million liter/day. One integrated software for both PLC and SCADA Single entry into the control system. One database running on site. Integrated documentation One automation system and standard across the new plant and all WWW plant in the metropolitan area. WWW upgrade and extension - South Africa First System Integrator to implement PlantStruxure PES Reduced Engineering time integrated software for both PLC and SCADA 1 Data Base Application Area 1 WWW Library Object Oriented Standardization Integration Openness

23 23 Energy Foz do Brasil (2011) supplying 77 million m³ of water Treating 72 million m³ of sewage Servicing 8.3 million people across Brazil Saneatins: 47 municipalities in Brazilian State of Tocantins Treated water for 75% of population by 2017 Large Scale Waste Water Treatment Public Private Venture is realizing engineering benefits in Brazil Object oriented database Reuse objects Energy Usage PlantStruxure PES Ease of Use Single Database When compared to traditional system Develop- ment time Integration with existing system Custom and predefined Libraries Reduced merging control & supervision databases Energy Efficiency Energy Efficiency Internal use Application Area

24 Thanks


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