Presentation on theme: "Technolube Inc. Automatic Lubrication Products Introducing today's technology – reliable, easy to use and environmentally friendly. Digital DigitalELECTROMECHANICAL."— Presentation transcript:
Technolube Inc. Automatic Lubrication Products Introducing today's technology – reliable, easy to use and environmentally friendly. Digital DigitalELECTROMECHANICAL refillable – single or multipoint ELECTROCHEMICAL single point and and Digital ELECTROMECHANICAL/ Machine Synchronized Machine Synchronized External Power Operated External Power Operated Automatic Lubricators for greases and oils.
Technolube Inc. Our commitment. We sell only through distributors, whose knowledge and experience will ensure support and service nearby as needed. OUR PRODUCTS ARE: High quality with various lubricator sizes for varied applications - 60cc.120cc and 250cc Electrochemical Econo/125cc and 250cc Digital - 125cc, 250cc, 500cc Electromechanical Refillable.. - plus the new Electromechanical MEX (explosion proof) - and the Oil Dispenser units TL-OL500 and ECO.. WE OFFER: 24 hr. shipment with in-stock greases Customer choice of grease fill Grease storage for regular orders Competitive pricing.
Technolube Inc. Lubrication Comparison Manual vs Automated VS
Technolube Inc. Lubrication Comparison Manual vs Automated Manual Lubrication Labour intensive Safety concerns Complex lubrication schedule Over or under lubrication Lifetime of machinery can be shortened Increased down time (for lubrication and repair) Possible grease contamination in workplace Harsh on the environment (90% more grease is used)
Technolube Inc. Lubrication Comparison Manual vs. Automated Automatic Lubrication - Save on labour - Reduce safety concerns - Simple digital lubrication schedule - Precise dosage, increased lifetime of machinery - Minimized down time (lubrication and repair) - Cleaner workplace - Environmentally friendly
Technolube Inc. Lubrication Comparison Manual vs. Automated. Manual vs. Automatic Lubrication Over Lubrication Under Lubrication Auto/ Optimal Manual (Manual lubrication achieves a small window of optimal level; automatic lubricators dispense within the optimal range for the entire set period) Manual
Technolube Inc. Advantages of Precise Lubrication Avoids overheating by optimal lubrication Life time of grease is cut in half for each 10°C (18°F) rise in temperature (according to a leading bearing company) Reduces friction In turn reducing energy consumption Less pressure and wear on engines and other mechanical parts Eliminates contamination from bearing case Increases bearing lifetime by 48% according to McNally Institute.
Technolube Inc. Electrochemical Unit Specifications Remote Installation Up to 1m (3ft) Up to 1m (3ft)Up to 1m (3ft) NLGI 1 & 2 Recommended- Vs
Technolube Inc. Economy Unit The TL-EC is an electrochemical automatic single point grease lubricator which is cost effective, easy to operate and installs without the use of tools. With a simple five position control system it can dispense over 1, 3, 6, 9 and 12 months, For use with OIL fill the unit should be installed UPSIDE DOWN. A relief valve prevents the pressure from exceeding 100psi. Environmentally friendly, with convenient disposal by recycling.
Technolube Inc. Electrochemical D Unit Settings Simple setting system with digital display. Open cap Press button under cap until your choice shows.
Technolube Inc. Competitor's Electrochemical Unit Settings
Technolube Inc. Electromechanical Specifications vs
Technolube Inc. Electromechanical Grease Unit Details and Easy Instructions
Technolube Inc. Non-explosive unit for hazardous locations. TL-MEX 125cc and 250cc capacity. Tested by Underwriter Laboratories and meets the following requirements: UL79, Power-Operated pumps for Petroleum dispensing products. Certification: Class I, Div. 2, Groups C and D. Where flammable gases or vapors are present in the air in quantities sufficient to produce explosive or ignitable mixtures. Cost effective by use of replaceable grease pouch and battery pack (Service pack). Selectable grease pouch: 125, 250cc. Available dispensing periods: 1, 2, 3, 6, 12 and Half (H) months. Applicable to electric motors as well as other types of equipment subject to hazardous location classification.
Technolube Inc. TL-OL500 Oil Dispensing Unit A complete lubrication system with optional accessories and remote installation kits for single point or up to four points, with LCD operating status display. Oil volume is quickly adjustable by the mode setting. No mess, no waste.. This 500cc unit has a microprocessor controlled pump powered by a battery pack. Filled by the user, it delivers precise amounts of oil with a selectable dispensing cycle. The oil reservoir is compatible with most synthetic oils and chemicals.. We supply steel or nylon brushes, and brush installation kits, for the OL500..
Technolube Inc. Older Technology Electro- mechanical Control Systems
Technolube Inc. Dispensing rates comparison
Technolube Inc. Remote Installation Kit Extension Tube Mounting Bracket Kit Divider Block Nylon Tubing Push-in Fittings Reducer excluding parts in blue & red frames.
Technolube Inc. Recyclable Service Pack Batteries Grease pouch Waterproof cover Refillable main unit
Technolube Inc. Recyclable Materials Technolube D and M units Main Body Batteries Grease Pouch
Technolube Inc. Cost Justification - Bearing Replacement Number of bearings 100 Bearing cost on average ($) 150 Engineering cost per hour ($) 45 Man-hours per bearing 3 Total bearing replacement cost $28, Savings from automatic lubrication increasing bearing life time by 48% $13, $$$ $
Technolube Inc. Cost Justification - Manual Example Manual Lubrication Costs for 100 bearings Number of bearings 100 Man-hours for lubrication 0.1 Labour cost per hour ($) 25 Lubrication sessions per month 4 Total manual lubrication cost per year $12,000 $$$ Plus cost of lubricant.
Technolube Inc. Cost Justification - Automatic Examples Automatic Lubrication Costs – 100 bearings $$$ (including standard lubricant cost) 1) TL-EC 120cc set at 12 months dispense rate $ ) TL-D2 250cc set at 12 months dispense rate $ ) Refillable M3 500cc set at 12 months dispense rate using 25 divider blocksx4 outlets and 25 units $ Service packs for following year $ Averaged costs: Over two years = $ per year. Over three years = $ per year. Plus service pack usage savings in following years. Examples:
Technolube Inc. Certifications Mechanical Unit Digital Unit ISO9001/14001 Please note: CSA certification is not applicable nor required for products powered by enclosed batteries.
Technolube Inc. Industries using Lubricators Food manufacturing/processing Ocean terminals, ferries Cement manufacturing Auto production lines Paper processors and Lumber Mills Petrochemical plants Sewage Treatment Mining, mineral processing Power plants, wind farms, HVAC
Technolube Inc. Frequently asked questions Is the electrochemical pressure safely contained? The gas chamber pressure tolerance is much higher than the 70psi generated. EC approval. Can I use a lubricator in a potentially explosive gas contaminated work place? Yes - explosion-proof TL-MEX series. Which unit is practical and inexpensive for small bearings? The EC series in 3 sizes.. TL-EC2 TL-MEX1 and 2
Technolube Inc. Questions about the Progressive Divider Block Is 6m (20ft) distance remote installation for a single point only or does it apply to multiple point installation? 6m from main unit to each lubrication point What If one lubrication point is blocked? Will the other bearings receive more lubrication? No, even if one lube point is blocked, the lubricator will go into backpressure mode and react with a warning code signal.
Technolube Inc. Questions about Operating Pressure Why does the pressure range from psi? 450psi is the optimum application but in UL tests the unit scored 1160psi. Will the divider block reduce the pressure to each point? - No. Is 1160psi safe for the bearing and its sealant? - Yes, only a small amount of grease is dispensed at a time. For instance, 125cc units set at 12 months = 0.33cc per day.
Technolube Inc. Why does the pressure range from psi? 450psi is the optimum application but in UL tests the unit scored 1160psi. Will the divider block reduce the pressure to each point? - No. Is 1160psi safe for the bearing and its sealant? - Yes, only a small amount of grease is dispensed at a time. For instance, 125cc units set at 12 months = 0.33cc per ay. Technolube Workshop Installation Installation Kits Adapters and Reducers Service Packs Battery Replacement Changing Grease Pouch Dust Cover Replacement Date / Grease Type Label Digital Programming ( When presented personally by our rep)
Technolube Inc. More Questions? Office: Sealord Road Richmond BC V7A 3K5 Warehouse: #6, Horseshoe Way Richmond BC Ph – toll free Fax – toll free – More specifications and information on our website - or from us directly as below. “ We strive to exceed your expectations ”