Presentation on theme: "Automatic Lubrication Products"— Presentation transcript:
1 Automatic Lubrication Products 1Automatic Lubrication ProductsIntroducing today's technology – reliable, easy to use and environmentally friendly.DigitalELECTROCHEMICALsingle pointDigitalELECTROMECHANICALrefillable – single or multipointandDigital ELECTROMECHANICAL/Machine SynchronizedExternal Power OperatedAutomatic Lubricatorsfor greases and oils.
2 2Our commitment.We sell only through distributors, whose knowledge and experiencewill ensure support and service nearby as needed.OUR PRODUCTS ARE:High quality with various lubricator sizes for varied applications- 60cc.120cc and 250cc Electrochemical Econo/125cc and 250cc Digital- 125cc, 250cc, 500cc Electromechanical Refillable..- plus the new Electromechanical MEX (explosion proof)- and the Oil Dispenser units TL-OL500 and ECO..WE OFFER:24 hr. shipment with in-stock greasesCustomer choice of grease fillGrease storage for regular ordersCompetitive pricing.This is less then a third of the cost of labour you pay for manual lubrication of bearing in this production line.Do you see how this system would pay for itself in less then a year if not in the first several month?
4 Lubrication Comparison Manual vs Automated 4Lubrication Comparison Manual vs AutomatedManual LubricationLabour intensiveSafety concernsComplex lubrication scheduleOver or under lubricationLifetime of machinery can be shortenedIncreased down time (for lubrication and repair)Possible grease contamination in workplaceHarsh on the environment (90% more grease is used)
5 Lubrication Comparison Manual vs. Automated 5Lubrication Comparison Manual vs. AutomatedAutomatic Lubrication- Save on labour- Reduce safety concerns- Simple digital lubrication schedule- Precise dosage, increased lifetime of machinery- Minimized down time (lubrication and repair)- Cleaner workplace- Environmentally friendly
6 Lubrication Comparison Manual vs. Automated. 6Lubrication Comparison Manual vs. Automated.(Manual lubrication achieves a small window of optimal level; automaticlubricators dispense within the optimal range for the entire set period)Manual vs. Automatic LubricationOverLubricationUnderManualAuto/OptimalManual
7 Advantages of Precise Lubrication 7Advantages of Precise LubricationAvoids overheating by optimal lubricationLife time of grease is cut in half for each 10°C (18°F) rise in temperature (according to a leading bearing company)Reduces frictionIn turn reducing energy consumptionLess pressure and wear on engines and other mechanical partsEliminates contamination from bearing caseIncreases bearing lifetime by 48% according to McNally Institute.
8 Electrochemical Unit Specifications 8Electrochemical Unit SpecificationsVsRemote InstallationUp to 1m (3ft)NLGI 1 & 2 Recommended-
9 Economy Unit 9 The TL-EC is an electrochemical automatic single point grease lubricatorwhich is cost effective, easy to operateand installs without the use of tools.With a simple five position control systemit can dispense over 1, 3, 6, 9 and 12months,For use with OIL fill the unit should beinstalled UPSIDE DOWN.A relief valve prevents the pressure from exceeding 100psi.Environmentally friendly, with convenientdisposal by recycling.
10 Electrochemical D Unit Settings 1010Electrochemical D Unit SettingsSimple setting system with digital display.OpencapPress button under cap until your choice shows.
13 Electromechanical Grease Unit Details and Easy Instructions 1313Electromechanical Grease Unit Details and Easy Instructions
14 Non-explosive unit for hazardous locations. 1414TL-MEX 125cc and 250cc capacity.Non-explosive unit for hazardous locations.Applicable to electric motors as well as other types of equipment subjectto hazardous location classification.Tested by Underwriter Laboratories and meets the following requirements:UL79, Power-Operated pumps for Petroleum dispensing products.Certification: Class I, Div. 2, Groups C and D.Where flammable gases or vapors are present in the air in quantities sufficient to produce explosive or ignitable mixtures.Cost effective by use of replaceable grease pouch and battery pack (Service pack).Selectable grease pouch: 125, 250cc.Available dispensing periods: 1, 2, 3, 6, 12 and Half (H) months.
15 TL-OL500 Oil Dispensing Unit 1515TL-OL500 Oil Dispensing UnitA complete lubrication system with optional accessories and remote installation kits for single point or up to four points, with LCD operating status display. Oil volume is quickly adjustable by the mode setting. No mess, no waste..This 500cc unit has a microprocessor controlled pump powered by a battery pack. Filled by the user, it delivers precise amounts of oil with a selectabledispensing cycle. The oil reservoir is compatible with most synthetic oils and chemicals..We supply steel or nylon brushes, and brush installation kits, for the OL500..
16 Older Technology Electro- mechanical Control Systems 1616Older Technology Electro- mechanical Control Systems
18 Remote Installation Kit 1818ReducerRemote Installation KitMounting Bracket Kitexcluding parts in blue & red frames.Extension TubeDivider BlockPush-in FittingsNylon Tubing
19 Recyclable Service Pack 1919Refillable main unitRecyclable Service PackGrease pouchBatteriesWaterproof cover
20 Technolube D and M units Main Body 2020Recyclable MaterialsTechnolube D and M unitsMain BodyBatteriesGrease Pouch
21 $$$ $ Cost Justification - Bearing Replacement 2121 $$$ $Number of bearingsBearing cost on average ($)Engineering cost per hour ($)Man-hours per bearingTotal bearing replacement cost $28,500.00Savings from automatic lubricationincreasing bearing life time by 48% $13,680.00
22 $$$ Cost Justification - Manual Example 2222Cost Justification - ManualExample$$$Manual Lubrication Costs for 100 bearingsNumber of bearingsMan-hours for lubricationLabour cost per hour ($)Lubrication sessions per monthTotal manual lubrication cost per year $12,000Plus cost of lubricant.
23 $$$ Cost Justification - Automatic Examples Automatic Lubrication Costs – 100 bearingsExamples:(including standard lubricant cost)1) TL-EC 120cc set at 12 months dispense rate $2) TL-D2 250cc set at 12 months dispense rate $3) Refillable M3 500cc set at 12 months dispense rateusing 25 divider blocksx4 outlets and 25 units $Service packs for following year $Averaged costs:Over two years = $ per year.Over three years = $ per year.Plus service pack usage savings in following years.
24 ISO9001/14001 Certifications Mechanical Unit Digital Unit 2424 Please note: CSA certification is not applicable nor required for products powered by enclosed batteries.
26 Industries using Lubricators 2626Industries using LubricatorsFood manufacturing/processingOcean terminals, ferriesCement manufacturingAuto production linesPaper processors and Lumber MillsPetrochemical plantsSewage TreatmentMining, mineral processingPower plants, wind farms, HVAC
27 Is the electrochemical pressure safely contained? Frequently asked questionsTL-EC2Is the electrochemical pressure safely contained?The gas chamber pressure tolerance is much higher than the 70psi generated. EC approval.Can I use a lubricator in a potentially explosive gas contaminated work place?Yes - explosion-proof TL-MEX series.Which unit is practical and inexpensive for small bearings?The EC series in 3 sizes..TL-MEX1 and 2
28 2828Questions about the Progressive Divider BlockIs 6m (20ft) distance remote installation for a single point only or does it apply to multiple point installation?6m from main unit to each lubrication pointWhat If one lubrication point is blocked? Will the other bearings receive more lubrication?No, even if one lube point is blocked, the lubricator will go into backpressure modeand react with a warning code signal.
29 Questions about Operating Pressure 2929Questions about Operating PressureWhy does the pressure range from psi?450psi is the optimum application but in UL tests the unit scored 1160psi.Will the divider block reduce the pressure to each point? - No.Is 1160psi safe for the bearing and its sealant? Yes, only a small amount of grease is dispensed at a time. For instance, 125cc units set at 12 months = 0.33cc per day.
30 Installation Service Packs Digital Programming Technolube Workshop 3030( When presented personally by our rep)Technolube WorkshopInstallationInstallation KitsAdapters and ReducersService PacksBattery ReplacementChanging Grease PouchDust Cover ReplacementDate / Grease Type LabelDigital ProgrammingWhy does the pressure range from psi?450psi is the optimum application but in UL tests the unit scored 1160psi.Will the divider block reduce the pressure to each point? - No.Is 1160psi safe for the bearing and its sealant? Yes, only a small amount of grease is dispensed at a time. For instance, 125cc units set at 12 months = 0.33cc per ay.
31 3131 More Questions? . “We strive to exceed your expectations” More specifications and information on our website -or from us directly as below.Office: Sealord RoadRichmond BC V7A 3K5Warehouse:#6, Horseshoe WayRichmond BCPh – toll freeFax – toll free–.“We strive to exceed your expectations”