2 What is AdBlue and why is it needed AdBlue is a high-purity aqueous Urea solution containing a 32.5% solution of Urea in water. The quality of AdBlue is important and is defined in a DIN standard, DIN 70070New legislation regarding exhaust emission limits have been set by the European Union. These new emission limits come into force in (EURO 4) and in 2008 (EURO 5). The limits are set out in several European Union Directives, including 88/77/EEC, 1999/96/EC and 2001/27/EC.Selective Catalytic Reduction (SCR) and AdBlue has been selected by the European Vehicle Manufactures as the solution to reduce the emissions from Diesel engines.SCR systems will be used on diesel powered heavy-duty vehicles over 3.5 tons to reduce the nitrogen oxide emissions (NOx). AdBlue usage amounts to approximately 3-4% of the fuel consumption on EURO 4 vehicles. A typical heavy-duty vehicle will consume approximately 3 tons of AdBlue each year.
3 How does SCR technology work SCR is an after-treatment system which deals with emissions in the exhaust system. AdBlue is mixed with air and injected directly into a catalytic converter inside the exhaust system. A chemical reaction takes place which converts the NOx present in the exhaust into a harmless gas and water.Dosing & control systemCompressed airAdBlue tankClean exhaustExhaust gases from the engineCatalytic convertersTypical SCR system on vehicle (Example from BOSCH)
4 Projected Requirement for AdBlue in Europe The requirement for AdBlue will increase steadily over the coming years. It is estimated that by 2010 the yearly demand for AdBlue will exceed 4 million tons per year and around 20,000 filling locations will exist in Europe.
5 Careful Handling is Required Although AdBlue is considered non-hazardous it presents several challenges when it comes to storing and handling the chemical on a daily basis. AdBlue has the following specific propertiesIt quickly crystallises when exposed to airIt freezes at -11oCIt has a corrosive effect on some common metalsIt should be protected for contaminationIt should not be released freely into the environmentThese properties require that AdBlue is handled with care. Any equipment that comes in contact with AdBlue must be made of suitable materials to prevent corrosion and contamination.Dispensing systems must minimise contact with air to prevent crystallisation, provide protection from cold weather and prevent spillage. Conventional dispensing equipment is not suitable for handling AdBlue.
6 AdBlue Requires a Sealed Connection To ensure AdBlue can be handled in a reliable and safe way, IDENTIC has developed a sealed dispensing system for refilling AdBlue on vehicles. This spill-free vehicle refilling system provides the following advantagesIt prevents the risk of spillage reducing the risk of crystallisation and corrosion on the vehicle and at the filling pointIt ensures only AdBlue can be filled in the vehicles AdBlue tank preventing the risk of incorrect filling which could permanently damage the vehicles SCR equipment or create a hazardIt protects the quality of AdBlue preventing the risk of contamination, ensuring the vehicle reaches the emission standards it was designed to achieve.Unique interface not interchangeableConventionalDiesel NozzleSpill-free AdBlue nozzle
8 AdBlue SVR Nozzle and Tank Inlet Adaptor IDENTIC has designed a spill-free nozzle specifically for use with AdBlue. The SVR Nozzle provides a sealed connection between the dispenser and the vehicles AdBlue tank.Key BenefitsOnly AdBlue can be filled in AdBlue tankNo spillageNo crystallisationProtects SCR-system from contaminationAutomatically filling to correct level
9 AdBlue SVR Tank Inlet Adaptor A tank inlet adaptor is fitted inside the neck of the vehicles AdBlue tank. This allows the SVR Nozzle to be connected and ensures only AdBlue can be filled in the tank.Key BenefitsCan be installed by the vehicle manufacturer or tank supplierMay be retrofitted by the vehicle operatorAdaptable for all types of vehicle tanksAllows the tank inlet to be positioned at all anglesBuilt-in pressure and expansion control
10 Designs for Tank Inlet Adaptors A range of tank inlet adaptors are being produced to suit different AdBlue tank designs
11 Spill-free Vehicle Refilling System for AdBlue Pump Control ModuleWireless CommunicationDispenserVehicle Control Module and tank level sensorVehicle AdBlue TankKey BenefitsUnique interfaceSpill-free refillingAutomatic or manual filling volumePrevents contaminationOption; detecting AdBlue qualityOption; data collection and communication
13 AdBlue SVR Nozzle in Use Refilling Sequence – Connection (Step 1 of 3)The operator connects the Nozzle to the vehicles AdBlue tank.Vehicle Control Module (VCM) including Level Sensor[Future Option for including Quality and Temperature Sensor]
14 AdBlue SVR Nozzle in Use Refilling Sequence – Filling (Step 2 of 3)Pumping begins and the tank is filled to the correct level. The operator is free to stop the filling as any time or wait for the pump to stop automatically.The VCM signals the pump when to start and stop
15 AdBlue SVR Nozzle in Use Refilling Sequence – Disconnection (Step 3 of 3)Filling is complete. The Nozzle is released and returned to the holster with no spillage.Release button.
17 Modular Storage & Dispensing Systems - IBC to 30m3 IDENTIC will make AdBlue available in a range of storage systems, ranging from 1,000 litre IBC containers to 30,000 litre tanks. This range of storage and dispensing systems is designed to suit installations of all sizes. Each system will include the IDENTIC SVR AdBlue Nozzle.
18 Modular Systems for AdBlue in IBC tanks Example of Compact Module with storage for 1000 litre IBC containerKey BenefitsEasy to transport - pre-fabricated designEasy to install - “Plug-and-Play”Low maintenance costs
19 Modular Systems from 1 to 15m3 Key BenefitsSame concept – from 1 to 15 m3 – economies of scaleEasy to transport – pre-fabricated designEasy to install – “Plug-and-Play”Low maintenance costs
20 Modular Systems from 1 to 15m3 Modular design allows installation to expand when neededKey BenefitsSame concept – from 1 to 15 m3 – economies of scaleEasy to transport – pre-fabricated designEasy to install – “Plug-and-Play”Low maintenance costs
22 IDENTIC – Bringing Solutions to the Market Vehicle ManufacturersAdBlue Producersand DistributorsForecourt Equipment ManufacturersVehicle OperatorsSpill-free Vehicle Refilling System for AdBlue
23 For more information please contact: Richard Smith, Director of Business DevelopmentAnders Hedgren, Director of Strategy & FinanceIDENTIC AB ________________________________________________ Box 143 · SE VALLENTUNA · SWEDENVisit: Vargmötesvägen 1C · SE VALLENTUNA Tel +46 (0) · Fax +46 (0) ·